Proper techniques for doing a compression test

shadetree

Seaman Apprentice
Joined
Jul 18, 2006
Messages
37
I just bought a 1996 175 Evinrude and I want to do a compression test. Do I need to ground out all six spark plug wires to the powerhead while I'm turning it over? I asssume the engine should be warm. Thank you.
 

funpilot

Petty Officer 1st Class
Joined
May 15, 2004
Messages
358
Re: Proper techniques for doing a compression test

How I do it:

(Others may have slightly different procedurers)

Remove the spark plugs, and attach a spark tester to all six- I built a spark plug tester with an adustable gap I set at 7/16 inch. Its nice to get spark condition iformation when you are doing the compression test. It is important not to discharge the sparks when cranking with the plugs out. Some find removing the lanyard cut off switch effective at preventing spark, but allowing cranking.

Disconnect the throttle cable or move the throttle lever and jump the starter, either way you want WOT and cranking.

Let the engine turn over six times on each test, record the numbers.

that's all!

fp
 

shadetree

Seaman Apprentice
Joined
Jul 18, 2006
Messages
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Re: Proper techniques for doing a compression test

Thanks funpilot, I'll do that this weekend.
 

Silvertip

Supreme Mariner
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Sep 22, 2003
Messages
28,771
Re: Proper techniques for doing a compression test

WOT is not necessary for compression testing a two stroke but won't hurt anything either.
 

funpilot

Petty Officer 1st Class
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May 15, 2004
Messages
358
Re: Proper techniques for doing a compression test

Thanks Silvertip, that wili make it easier in the future. Is it because the exhaust ports are always open, as opposed to a four cycle?

fp
 

shadetree

Seaman Apprentice
Joined
Jul 18, 2006
Messages
37
Re: Proper techniques for doing a compression test

Okay, If I don't have a lanyard kill switch, should I leave the plugs in the boots, but ground the plugs out? If you take the plugs out of the boots but ground the plug wires, will that hurt the coils? I'm new to Evinrudes. Thank you for your responses.
 

funpilot

Petty Officer 1st Class
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May 15, 2004
Messages
358
Re: Proper techniques for doing a compression test

Yes, you can ground the wires directly to the block.

Good luck!
fp
 

91cajun

Petty Officer 3rd Class
Joined
Jul 15, 2006
Messages
76
Re: Proper techniques for doing a compression test

Since I have a cutoff lanyard, can I pull the lanyard, pull the plugs, let the wires dangle and do the compression test on all 4 cylinders?
 

91cajun

Petty Officer 3rd Class
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Jul 15, 2006
Messages
76
Re: Proper techniques for doing a compression test

Thanks! I have a '90 115 johnson V4 crossflow. How are the cylinders numbered?
 

funpilot

Petty Officer 1st Class
Joined
May 15, 2004
Messages
358
Re: Proper techniques for doing a compression test

Lots of ways to tell,

Standing behind the boat, the starboard (right hand) side, top is one, bottom is three.

The port side (left hand) top is two, bottom is four.

Notice the heads are offset slightly from each other, the top most piston is one, and on down to four. Also, the heads are labeled (look close) 1-4.

fp
 

91cajun

Petty Officer 3rd Class
Joined
Jul 15, 2006
Messages
76
Re: Proper techniques for doing a compression test

Thanks fp! I did a compression check and de-carb this evening using seafoam and the info from the faq post. Haven't checked the compression since the de-carb cause it's late and the neighbors probably don't want to hear my ob on the muffs. Based in what you said .....

#1 = 125, #2 = 115, #3 = 125, # 4 = 98 . This was after wam up on the muffs prior to de-carb. Sound OK?

Thanks.

PS> After the decarb I started gettting the pulsed warning horn, as if the VRO wasn't supplying the oil. :'(

I did the decarb with an aux tank w/ seafoam/gas using the normal VRO oil injection tank for oil ......

The saga continues .......
 

funpilot

Petty Officer 1st Class
Joined
May 15, 2004
Messages
358
Re: Proper techniques for doing a compression test

We probably shouldn't have thread-jacked shadetree's post, I appologize. But I guess we should keep your information and questions here, or it might get confusing.

Your number four sounds low, 10% low is a typical value you are a bit more than 20% low compared to your highest value. If you compare to your middle value, at least the numbers sound better. There has been discussion of this in the past.

Did you say you check the compression while on muffs? I check the compression with just cranking speed, all the spark plugs out and the wires grounded. I used to use WOT during the check, but someone pointed out to me that was only necessary on a four stroke. Someone else said that WOT will compensate for a uneven opening of the throttle plates, but if you are synched correctly that won't be a problem.

If your low compression was caused by a sticking ring, a second decarb and a recheck of compression is in order. Perhaps you've caught it before you rocked the ring and failed it. If the compression stays low, I would remove the port cylinder head and have a look-see.

Check for water leaks at the exhaust cover between the cylinders while you are running on muffs, just for inspection purposes.

If one cylinder is running lean or coking up, you may be hot in that cylinder, and it may be time to rebuild your cabs. On my 90 each carb is essentially two carbs with a common float bowl. A plugged orifice could cause lean running in one cylinder. You may also be off on your link and synch, so you may want to check that as well. If you do have low compression on one cylinder, you need to find out why.

good luck,
fp
 

91cajun

Petty Officer 3rd Class
Joined
Jul 15, 2006
Messages
76
Re: Proper techniques for doing a compression test

Sorry to thread-jack shadtree's post too. I have not been able to start a new post since last Thursday. I've reported it to the admin and put a reply in the forum issues forum. No fixes yet, otherwise I would have made my own post.

The muffs were on but, did not have the water running. I didn't think that was necessary since I wasn't turning it over but a few cranks. I warmed the engine up using the muffs prior to the compression test. I did the test with the throttle at idle and at WOT. The numbers at WOT are what I posted and they were higher. I did this to see if there was any difference because I had seen posts saying WOT and others that said it made no difference.

I checked the entire engine for leaks and everything is dry.

I checked the cylinders with a temp gun while running and they are all right at 142-143 degrees F.

I also checked the lynk/sink before the test and it looked OK. I have the kits for the carbs and that was the next step until the VRO started the pulsed alarm. Not sure what's up with that. I wonder if the seafoam/gas mixture did something to the VRO pump since I ran it through the fuel input to the motor?

Thanks for your help,
John
 
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