Hooked up My Trim Sender wrong!! Help??

thompsdw

Petty Officer 3rd Class
Joined
Dec 27, 2002
Messages
75
I found out today that when I reworked my transom over the winter that I apparently installed the trim and limit senders incorrectly. I replaced both of the senders when I did the transom overhaul on my boat. I have a ’92 Wellcraft 197 Eclipse with a 4.3 Mercuiser/Alpha 1 (Gen 1) drive. The drive trims up and down with no problem. The dash trim indicator is now pegged at full trim.

The symptom was that when trying to adjust the trim sender it wouldn’t slowly change the trim angle, it seemed like it was either on or off. Hooked up the multimeter and sure enough – it was the limit switch (continuity either on or off). The trim sender wire does indeed show a resistance value that can be changed by rotating the sender.

When I switched the wires (limit and sender) the trim gauge went full scale and did not respond to rotating the sender. The gauge is now at full trim and doesn’t change no matter what I do (it did at least change when the limit sender was hooked up to it). Now the questions:

1.I assume that the polarity of the two wires does NOT matter. I am thinking resistance is resistance, and there is either on/off for the limit. Is that a correct assumption?
2.Does the resistance value get changed into a voltage before it is sent to the trim gauge? I am trying to determine who to troubleshoot the signal at the back of the gauge to see if the right signal is getting to the gauge.
3.The trim gauge has a hot and ground for the light bulb, and two hots (I guess) on the bottom of the gauge – one was a fixed low voltage and the other was 12V. Can anyone give me a trim gauge primer? How do they work.

Thanks very much for the help. I am in the “boonies” and there aren’t any good marine mechanics here. I will have to see if I can correct this one myself.
 

Don S

Honorary Moderator Emeritus
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Aug 31, 2004
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62,321
Re: Hooked up My Trim Sender wrong!! Help??

You probably just have the sender adjustment WAY off.
Remove the two screws and pull the sender. Then turn the the sender and check how the gauge acts at the same time.
Here is the sender instructions.

Sender installation instructions
 

thompsdw

Petty Officer 3rd Class
Joined
Dec 27, 2002
Messages
75
Re: Hooked up My Trim Sender wrong!! Help??

A little more troubleshooting completed. I used the Teleflex procedure an shorted the signal terminal to ground and the needle did swing down to minimum trim. I didn't disconnect the bulb power when doing the test (per procedure - I didn't have time tonight). Another strange item. I measured the resistance between the two leads coming from the sender and read 34 ohms. No power to the gauge and I read double the resistance at the gauge (79 ohms). I turn the ignition on and the resistance goes to zero at the gauge terminals.

I am baffled at this point.
 

Don S

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Re: Hooked up My Trim Sender wrong!! Help??

You can't take an ohm reading on something that has power on it. When power is on a resistor, you measure voltage and voltage drop. Knowing the input voltage, and measuring the Voltage drop and some math will tell you how much resistance is there.

Besides that, why are you adjusting it to the teleflex instructions. You got Merc instructions in the link I gave earlier that tells you how to adjust it.
 

thompsdw

Petty Officer 3rd Class
Joined
Dec 27, 2002
Messages
75
Re: Hooked up My Trim Sender wrong!! Help??

Thanks Don. I had the Merc procedure and was using it. The Teleflex procedure was only used to test the gauge and make sure it was working.

Thanks for the explaination on power addition to resistance. Makes sense.

I guess what I don't understand at this point is why the resistance at the gauge is so much higher than the sender leads and why the gauge is pegged for the resistance (no power) being read at the gauge. Here is the teleflex procedure and range settings I am using.

http://ww2.tflx.com/pdf/trimsy~1.pdf
 

Don S

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Joined
Aug 31, 2004
Messages
62,321
Re: Hooked up My Trim Sender wrong!! Help??

I guess what I don't understand at this point is why the resistance at the gauge is so much higher than the sender leads and why the gauge is pegged for the resistance (no power) being read at the gauge.

My guess would be corroded connection or a damaged wire between the sender and the gauge.
 
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