changing 1 piece manifold with 2 piece manifold with a 4.3

ss9940

Petty Officer 3rd Class
Joined
Aug 23, 2004
Messages
98
Hello all!

I have another question:

A 2002 Crownline with a 4.3 merc & 1 piece manifolds - can i switch to 2 piece manifolds? Will they fit in? Or do i have to use some other? I think the angle from the exhaust elbow won't be enough to fit in. Any suggestions from the fellow iboaters?

Thanx in advance,

Alex
 

Haut Medoc

Supreme Mariner
Joined
Jun 29, 2004
Messages
10,645
Re: changing 1 piece manifold with 2 piece manifold with a 4.3

Yes, it can be done....
It will require some modifications....
There are some here who have done it & I'm sure they will have some do's & don't's.....
I think Tashasdaddy did it, for one...
I do know that you have to be very careful when ordering parts....
I think GLM makes replacements, but had stock issues.....
There are some members here that know way more about the conversion, so stick around......JK
 

Bondo

Moderator
Staff member
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Apr 17, 2002
Messages
71,082
Re: changing 1 piece manifold with 2 piece manifold with a 4.3

The Best way is to Convert to the Right Y-pipe,.........
'Course,... That involes pulling the motor.........

I Believe that 1 of the Aftermarket Companies is selling a "Kit" for the conversion,........
This "Kit" has a different Elbow to align with the Y-pipe.......
 

ss9940

Petty Officer 3rd Class
Joined
Aug 23, 2004
Messages
98
Re: changing 1 piece manifold with 2 piece manifold with a 4.3

Great! Does anyone have the name of the aftermarket company? Or a part no? Or an internet address where i can order it?

Thanx

Alex
 

Scaaty

Vice Admiral
Joined
May 31, 2004
Messages
5,180
Re: changing 1 piece manifold with 2 piece manifold with a 4.3

I did it to my VP aq255a 350. Great help and advice from an ebayer that sells the parts. Go there and search FredWarner1. Contact him, tell him what ya want to do. He's done it before, knows what ya need, and the only thing I can add is get an extra foot of exhaust hose. You will need the piece that comes with the elbows to use as one for the bend into the y-pipe from the elbow, and the extra for the elbow into the riser, as cut in half won't give ya enough. Fred has a 100% Positive feedback on 1460+ items, so he's the man.
 

ss9940

Petty Officer 3rd Class
Joined
Aug 23, 2004
Messages
98
Re: changing 1 piece manifold with 2 piece manifold with a 4.3

Hello again!

Followed the scaaty's advice, but: All i found was a kit for a 4.3 OMC + the guy doesn't ship internationally (to Europe). Is there a kit for 4.3 2002 merc? Didn't find it anywhere and looked around a lot. Can anyone help me?

Thanx

Alex
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: changing 1 piece manifold with 2 piece manifold with a 4.3

I haven't heard of an aftermarket changeover kit, But Merc now makes one as of this year.
It's no longer requiered to remove the engine and replace the Y pipe. Mercruiser came out with a conversion kit with exhaust hoses and hardware for about $165.
This does not include the manifolds, risers, or the intermediate exhaust elbows needed for the changeover.
Here is the service bulletin from Jan. 2006.

Exhaust Conversion Kit
 

boatgrunt

Petty Officer 1st Class
Joined
Aug 28, 2005
Messages
285
Re: changing 1 piece manifold with 2 piece manifold with a 4.3

I did it too and used Fred Warner as referenced above. He was great, and it worked without incident on my 4.3. You should ask on Crownline's board to see if anyone has converted on a Crownie.
 

tashasdaddy

Honorary Moderator Emeritus
Joined
Nov 11, 2005
Messages
51,019
Re: changing 1 piece manifold with 2 piece manifold with a 4.3

mine ended up beating me. i finally put the orininal manifolds back on and sold the boat, sold all my parts i could not return. Don't let anyone tell you to use 3" riser and elbow. they don't work. merc and the aftermarkets a have since brought out new products, to solve this problem. mine is not someone elses problem. but they knew it when they bought it, cheap.
 

Scaaty

Vice Admiral
Joined
May 31, 2004
Messages
5,180
Re: changing 1 piece manifold with 2 piece manifold with a 4.3

Good advice to know Tash Dad..
 

ss9940_2

Petty Officer 2nd Class
Joined
Apr 13, 2007
Messages
142
Re: changing 1 piece manifold with 2 piece manifold with a 4.3

Hi again everyone!

Don, you posted the PDF file in a post above but it isn't working anymore. That file had all the part codes for the conversion. Is it possible to get that PDF again? We did that conversion on a 4.3 and it worked; now we need another kit to do it.

Thanx in advance

Alex
 

180shabah

Rear Admiral
Joined
Mar 26, 2005
Messages
4,995
Re: changing 1 piece manifold with 2 piece manifold with a 4.3

GLM makes a complete kit for this application(includes manifolds, risers.....)
It is Kit#58992. Thier website is www.glmmarine.com Somebody there would probably be able to answer the availability question.
 
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