Yamaha F225 - Water Pump Mystery!?

GTFiji

Recruit
Joined
Oct 2, 2006
Messages
2
I own a 2002 Yamaha F225 4-stroke. I bought the boat and motor used with 100 salt water hours in Florida in 2004. Since owning the boat I have short fresh water seasons in the North. In 2005 and 140 hrs I took the motor in for a recall on the throttle linkage and the shop said I needed a new impellor and housing. The old one had the plastic housing for the impellor partially melted which resulted in a partial blockage of the outflowing water from the pump. The dealer explained I may have been in heavy weeds or picked up a plastic bag over the intake and overheated the pump causing the damage.

I boated the Summer of 2006 without problems but would occasionally get an engine alarm at idle only torward the end of the Summer. The alarm would silence once the engine was restarted and up on plane. I took to the same dealer at 180 hrs and the he replaced both thermostats since I told him I had a new impellor. The alarm still sounded. He dropped the lower unit to find a partially melted water pump impellor housing which was partially blocking the water from exiting the pump. Same failure 40 hrs earlier! How much water starvation is required to melt the housing in this manner?

Any suggestions on the root cause would be greatly appreciated!!!!
 

seahorse5

Rear Admiral
Joined
Jan 24, 2002
Messages
4,698
Re: Yamaha F225 - Water Pump Mystery!?

Are you running the engine while using the "flusher hose fitting" on the motor?
 

JUSTINTIME

Captain
Joined
Sep 2, 2006
Messages
3,284
Re: Yamaha F225 - Water Pump Mystery!?

seahorse5 said:
Are you running the engine while using the "flusher hose fitting" on the motor?


that is my guess also
 

rodbolt

Supreme Mariner
Joined
Sep 1, 2003
Messages
20,066
Re: Yamaha F225 - Water Pump Mystery!?

yep usually its excessive running on the engine flusher or ill fitting flush muffs on the lower unit. that or its being started out of the water.
only takes once and its melted.
on the F200 and 225 motors I use the rectangular muffs and then bungee cord them on so they fit tight.
I try not to run them at all on the engine flusher as yamaha wont give a spec for "adequate" water pressure.
 

GTFiji

Recruit
Joined
Oct 2, 2006
Messages
2
Re: Yamaha F225 - Water Pump Mystery!?

Thanks for the feedback.

I have not and do not run the engine out of water using the "flusher hose fitting". I do recall running the engine briefly using ear muffs in my driveway in the Springtime. Water does blow out the side making me question how much gets into the engine. I also recall getting caught in shallow water and trimming up with part of my prop above the water line while at idle speed for about 3 or 4 minutes as well.

What would be you best estimate as to how long it would take to overheat and melt the housing at idle speed assuming little or no water flow?

I was concerned that maybe the internal water passages were partially blocked due to the previous salt water useage (only 100 hrs though!). The previous owner said they would flush the engine when removing the boat from the water after each use.
 

rodbolt

Supreme Mariner
Joined
Sep 1, 2003
Messages
20,066
Re: Yamaha F225 - Water Pump Mystery!?

if the impeller is dry maybe 30 seconds and the housing melts, if its wet you may get 1 min or so.
 
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