Re: mercury inline 6, 150hp, won't start unless
OK, just a silly question before you start tearing stuff apart, what's your starting drill?
What it should be for one of these old Beasts is, first you pump HARD on the primer bulb until it's firm and likely has blown a bit of fuel past the needle seats in the carbs. In the Old Old days, my old M1000 liked to be "primed" in this manner until fuel ran out the carbs then it would start right up!
Then, pull the Fast Idle lever all the way up, or if you have the type of control box with a button in the middle, press in the button and give it some Neutral Throttle.
Then, holding the choke button down (or in newer boxes, pushing in on the key to choke), crank over the starter until the motor lights off. Don't let off the choke until she fires. Then, release the choke button and if the motor wants to die off, give choke until it runs relatively smoothly and you can back down on the fast idle lever.
There are a lot of things that can be out of 'whack' and you'll have a hard time starting. Do the Clams Canino Link 'n Synch (search this forum and you'll find it). This'll also ensure you don't have too much spark advance (which will fry your pistons!).
Make sure the idle mixture on each carb is set a bit on the rich side, as a lean mixture will make the motor a real Bugger to start.
Ensure your choke shutters (if you have those) are closing fully; if they are warped, out of adjustment, or not closing all the way, the motor probably won't ever start.
Last ditch, install a primer system, this'll spray fuel/oil mix into the carbs and guarantee a rapid lite-off.
HTH & G'luck..........ed