Older Alpha One lower unit problem

Prop Buster

Cadet
Joined
Sep 10, 2007
Messages
22
Just learned something and wanted to share:
I have had numerous constant overheating problems the past two years .
I have a 305 GMC in a 1995 2400SCR Maxum with a Alpha One lower unit.

I took everything apart and cleaned,replaced whatever was needed.
Talking to the mechanics that regularly work on these engines outdrives, they showed me something that is appearing more frequently (especialy with older boats/lower units.)

They found that the cast aluminum that is directly underneath the impellar starts to pit and disintergrate to the point that it will pass air undrneath the gasket (at higher RPM'S),.

To inexpensively repair this delima, they build up the edge of pitted part with Marine Epoxy and then level it off. Before putting back the gakset on top they run a bead of "Form-a- gasket" or "marine silcone" along the edge to futher solidify the seal.

The tell tale sign is overheating at higher rpm's.

I have actually seen this with two lower units dissassembled and I did check mine and thankfully my cast aluminum was not disentergrating.

It is an inexpensive repair to a nuisance problem. The other altenative is to replace the lower unit housing which runs around $1500.00

Just thought I'd throw that out there


Good luck to all.........

Prop Buster
 

dubs283

Vice Admiral
Joined
Jul 27, 2005
Messages
5,333
Re: Older Alpha One lower unit problem

the problem that occurs is the gasket that is between the alum hsg and the bottom plate on the water pump fails and allows exhaust gases to be sucked into the water pump at higher rpm's. this is because when the boat is on plane, the water pump assembley is above the waterline.

this problem has been occuring for a long time, see it quite a bit with alpha ones (pre gen II) with the water pump base assy bottom gasket. clean the aluminum, scrape off all remnants of old gasket and other marine growth/corrosion. apply perfect seal to alum hsg and the bottom base gasket (both sides). also perfect seal around o-ring on bottom side of seal carrier. 2-4-C on the inside of the seals, then install water pump assembly

would never replace just an impeller or just water pump assy without replacing the base and gasket
 
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