Sluggish 2003 Suzuki DF70

Jupiterrn

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Dec 24, 2007
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Hi all, first time poster here. Thanks for any help in advance. As posted, have a 2003 Suzuki DF70. Up until this year have loved the engine. Now having to do some work on it to keep her going but that is to be expected of a 4 year old engine that stays in the water. I have a problem that perhaps you all can help with. This last weekend while pulling my wife wakeboarding the engine was very sluggish, as if someone had an anchor attached to the boat. Engine was very slow to get to 4000 RPM and then it was would stay there for a while and then all of a sudden would jump to full throttle. It felt as if a turbo charger kicked in and then the boat would run beautifully. If I had to start again the same problem would occur. It does NOT happen all the time but about 3/4 of the time. The only recent thing done to the engine was the 100 hour maintence which I did myself and included all new fuel filters, a control cable adjustment for a lower unit that would not get fully into gear (now fixed) and the addition of a Sierra Water fuel Seperator which was added because of possible bad gas issue. Idles beautifully, on the hose seems to rev up fine, but under load really sluggish. Any thoughts????
 

JB

Honorary Moderator Emeritus
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Mar 25, 2001
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45,907
Re: Sluggish 2003 Suzuki DF70

Howdy, Jupiterrn.

Welcome to iboats. :)

Sounds to me like an intermittent injector or spark is dropping a cylinder. Maybe two.

Wish I could offer more, but I sold my Service Manual with my DF70.
 

Jupiterrn

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Dec 24, 2007
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Re: Sluggish 2003 Suzuki DF70

Appreciate the thoughts. Will check out those poss problems on Monday my next day off.
 

reeldutch

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Re: Sluggish 2003 Suzuki DF70

did you change the high presure fuel filter?
 

manitoba1

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Jan 8, 2002
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121
Re: Sluggish 2003 Suzuki DF70

Had some of the intermittent power issues you described in my 2000 DF70 a few years back and after changing to new spark plugs my engine was running 100% again.
 
D

DJ

Guest
Re: Sluggish 2003 Suzuki DF70

the addition of a Sierra Water fuel Seperator which was added because of possible bad gas issue. Idles beautifully, on the hose seems to rev up fine, but under load really sluggish. Any thoughts????

Very suspicious. Are you sure it's plumbed right? Is it already full of water/debris?

As mentioned, did you change the high pressure filter?
 

djnelson

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Sep 14, 2007
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Re: Sluggish 2003 Suzuki DF70

I had a very similar problem with a yamaha of the same size, it turned out to be dirt in one of the carbs.
 

reeldutch

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Re: Sluggish 2003 Suzuki DF70

Df70 suki is a fuel injected four banger.

fuel presure is critical for this motor to run 100%

if you did a tune up like changing all filters, drain the Vst, changed the plugs and it still does the same i would hook up a fuel pressure gauge to see if you momentarily loose fuel pressure.
i believe it should be 35 to 40 psi at wot.
if you don't loose fuel pressure you know its not in the fuel system.

the high pressure fuel filter is often not changed at a regular interval.
i would change the filter every other year.


but you indeed could drop a cylinder momentairily wich could be ECM related. fuel injection or ignition.

in that case i would go to a suzuki dealer and let them check it out.
 

Jupiterrn

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Dec 24, 2007
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Re: Sluggish 2003 Suzuki DF70

Hey thanks for all the info. Sorry been at work and unable to respond. Yes, I did change all the filters including the high pressure fuel filter. I also replaced all the spark plugs, thermostat, and just about everything else that can be changed or cleaned during the servicing. I did have some "bad gas" and it had been recommended to me in the past to put a water fuel seperator on for that reason so I did just install one. I did take the filter off and check to see if there was water by pouring it into a bucket, nothing. Now like I mentioned it seemed like a fuel starvation issue because it feels like a turbo kits in. The motor runs smooth just no power. Does not feel like a cylinder is being miss fired or dropped. I am considered now about running without the water fuel seperator and seeing if that is now the issue now that you mentioned the fuel pressure needs of that engine. Again, appreciate all the ideas. Always good to get other opinions before having to pull the boat and drag it down to the marina.
 

grid

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Oct 29, 2002
Messages
232
Re: Sluggish 2003 Suzuki DF70

I've seen the 70s have 5000+ hours on them before anything other than oil and filter changes. The only thing that seems to be repetitive is the plugs, and they should show if they're the problem by pulling 1 plug boot at a time off at idle. If it kicks in at upper RPM, it'll be dead at idle. The one that shows no response is the dead cylinder. Try replacing that plug--yes, I know--again. Low fuel pressure will show miserable performance across the board. I think you're headed toward the one plug.
 

reeldutch

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Re: Sluggish 2003 Suzuki DF70

i do agree with grid, one thing to consider also since you mentioned you had a bad fuel problem before that you could have a dirty injector.

do the cylinder drop test what grid explained and you will find the cylinder that is not making power.


go after the basics

Compresion/spark and fuel
 
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