Re: 1989 OMC Outdrive Noise?
I would say any sterndrive unit should be pulled yearly and have the bellows, u-joints, and gimble checked. It should be done at the end of each boating season, because if there is water in the bellows you don't want it sitting in there rusting stuff all winter.
To have a shop do this is not really that much labor, depending on what they find. On my Cobra, I check the bellows, make sure the gimble rotates freely, check the u-joints for play, and clean out the cavity where the shift cable comes out of the pivot housing, since if this area gets crudded up with deposits it can make the shifting stiff. You also want to check to make sure the seal around the drive shaft where it comes into the upper gear housing is not leaking, that will leak oil in the bellows and run the drive low on oil. If it all looks good I grease up the gimble while turning it to make sure the grease gets to all the rollers, grease the u-joints, clean out the cavity where the bellcrank is and grease that up with triple guard grease, and then reinstall the drive.
If you are going to do this yourself you need a manual, there are steps on line at
www.crowleymarine.com ,go look in product support and they have the actual removal/install steps for the Cobra, right from the OMC Shop Manual. If you have the old style bellows they can be tricky to reinstall. Mine has the new one (larger in diameter) and it just took a little finessing to get it on. It's also highly recommended to check engine alignment with and alignment tool. I have one made by Sierra that works with Merc Volvo and OMC. Be careful if you do remove the drive they are heavy! I built a stand to make it easier.
I think a shop could to this in 2 hrs or so depending on what they find.