Hydro Electric Shift?

pjpoppet

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Quick question, if I disconnect the blue and green wires to the solenoids, should my engine definatly go into forward gear, prop bush hub is fine, have reverse but no forward gear at all, can hold prop shaft with engine running on muffs, put it into forward gear and no real difference, only slight forward effort noted, have pulled it apart already once, only slightly worn forward gear and clutch dog, is it possible that the clutch dog spring is not strong enough anymore, thanks.
 

tashasdaddy

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Re: Hydro Electric Shift?

depends on year and model #. early models did not default to forward.
 

R.Johnson

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Re: Hydro Electric Shift?

The clutch dog has a cross pin held in place with a light coil spring around the center hub of the dog. Remove this pin, and check the condition of the plunger, and spring that fit's in the forward section of the hollow prop shaft. What year, and model are we dealing with? Tash: what year, and model did not default to forward? I can't remember that one. First real snow of the year is up to the bumper of my truck, and still coming down this morning.
 

tx1961whaler

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Re: Hydro Electric Shift?

The electramatics defaulted to neutral. The hydro electric defaulted to forward.
 

tashasdaddy

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Re: Hydro Electric Shift?

if i remember correctly, 71 & 72 were the only ones that defaulted to forward. may be also 69 & 70 also.
 

jay_merrill

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Re: Hydro Electric Shift?

The hydro-electric gearboxes have a spring that pushes the clutch dog into the forward position, absent hydraulic pressure to overcome the spring pressure. The Part # is 314020 in model years 1968 through 1972.

If you have disconnected the wires and still don't have forward, I'd say that there is something wrong physically.



???
 

F_R

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Re: Hydro Electric Shift?

The hydro-electric gearboxes have a spring that pushes the clutch dog into the forward position, absent hydraulic pressure to overcome the spring pressure. The Part # is 314020 in model years 1968 through 1972.

If you have disconnected the wires and still don't have forward, I'd say that there is something wrong physically.



???

ALL Hydro-Electrics default to forward. It takes hydraulic pressure AND electricity to shift it out of forward. But the Electramatics default to neutral. Hydro-electrics have thru-the-prop-hub exhaust, Electramatics don't.

So, assuming you truly have Hydro-Electric, if there is no forward with the wires disconnected, something is holding the neutral hydraulic valve closed, OR the shifter piston is sticking in the oil pump assembly. By shifter piston, I mean the one that slides back and forth in the pump and moves the clutch dog as it does so. The spring in the shaft pushes it into engagement with the forward gear, but if it is sticking, it won't slide under spring pressure.

How to tell if it is the valve or piston? Easy. Stop the motor and if it then goes into forward, it is the valve. But if it stays in neutral when not running, it is the piston.

There is no voo-doo with those systems, just common sense.
 

pjpoppet

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Re: Hydro Electric Shift?

Thankyou all for the replys, It is definatly a hydro electric with thru prop exhaust, I under stand what you are saying FR, with engine off it does have forward gear, I assume you mean turn prop and see if the motor is turning, which it is, so according to you the piston is ok, but I need to check the valve, I am not sure how to do this, can you elaborate further, cheers Justin.
 

F_R

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Re: Hydro Electric Shift?

Thankyou all for the replys, It is definatly a hydro electric with thru prop exhaust, I under stand what you are saying FR, with engine off it does have forward gear, I assume you mean turn prop and see if the motor is turning, which it is, so according to you the piston is ok, but I need to check the valve, I am not sure how to do this, can you elaborate further, cheers Justin.

The valve is held closed when the neutral solenoid is energized. When the voltage is removed from the solenoid, oil pressure pushes the valve open, raising the solenoid plunger when it does so. So, either the valve is messed up (unlikely) or the solenoid plunger is holding it down. Most likely, that is because the plunger is stuck in the solenoid (rust from water in the gearcase). Or, I suppose it could be grossly out of adjustment.
 

mattsanders

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Re: Hydro Electric Shift?

I had this same problem. I drained my LU and filled it with Karosene(sp?)
Turned it over with no plugs while working the shift switches. Drained and let it drip overnight. Refilled with OMC Premium Blend, and shifts like a charm.YMMV
 

pjpoppet

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Re: Hydro Electric Shift?

Solenoids are not sticking, checked entire oil pump assembly and no sign of any undue wear at all, no contaminents in the gearcase, the solenoids adjustment seems correct, level with the top solenoid when not activated, to eliminate the solenoids, is it okay to run the engine with them not fitted at all, definatly will only be trying to get forward gear, then if the problem still exists, I will have narrowed it down to the piston in the oil pump, oil pump itself, or the clutch dog, spring and gear assembly, if the proble is gone then it is definatly solenoid related and I will have to investigate them further?
 

F_R

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Re: Hydro Electric Shift?

Solenoids are not sticking, checked entire oil pump assembly and no sign of any undue wear at all, no contaminents in the gearcase, the solenoids adjustment seems correct, level with the top solenoid when not activated, to eliminate the solenoids, is it okay to run the engine with them not fitted at all, definatly will only be trying to get forward gear, then if the problem still exists, I will have narrowed it down to the piston in the oil pump, oil pump itself, or the clutch dog, spring and gear assembly, if the proble is gone then it is definatly solenoid related and I will have to investigate them further?

Hm.m.m., so obviously you have had everything out and in your hands and everything is A-OK? This is starting to resemble voo-doo after all. But to answer your direct question, I suppose you could run it with the solenoids removed if you figure out a way to seal the gearcase. Of course, I have never tried it though.

I guess by now you have figured out the theory of operation on the pump assembly. But to sum it up, when the solenoids are not energized, the pumped oil flows out the two ball valves and does nothing. When the neutral solenoid holds its ball valve down, oil builds up pressure behind it and forces ths shifter piston rearward until it uncovers a groove in the bore. With the groove uncovered, the oil escapes. That is neutral. Same thing for reverse except both valve balls are held down and the piston goes all the way back to reverse position before the oil can escape.

So what can possibly be wrong with it? I dunno. Something has to be holding the neutral valve ball against its seat, or the oil can't even get to the ball because of some obstruction. I can't imagine such a thing happening. As I said, the neutral solenoid is what holds the ball against its seat, and only when electrically energized. Without the solenoids installed, the ball valves flop around loose as a goose in there.

Like I said, I dunno. But something that I can't see from here has to be goofed up.

Just a final note: A normally operating unit can be bench tested by merely spinning the drive shaft and applying voltage to the respective wires. It doesn't have to be spinning very fast either. I spin it with a starting rope wrapped around it. Note I said normally operating.....with no voo-doo applied.

EDIT: The light bulb just came on in my head. So, you have had this thing all apart huh? Have any left-over parts? Are you sure everything is installed correctly? Thinking back to the spring that pushes the clutch dog forward--have you had that out? It isn't broken or anything? The spring goes in the shaft first, then a spacer that the clutch dog retaining pin goes through. Is that spacer in there? Is it right end to? The 'bump" end goes against the spring. I suppose you do have the thrust bearing and washer on the forward gear (don't you)? Obviously, I have never done these boo-boos, so don't know what the results would be. But I can imagine.
 

pjpoppet

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Re: Hydro Electric Shift?

Thanks FR, its got me bamboozled too, everything is back together as it should be 100%, I am going to work out a way to install unit without solenoids so that I can eliminate them, both ball bearings and all oil passages are clear and not obstructed in any way, clutch dog and all springs and components installed correctly and rechecked today, I have ordered a brand new clutch dog and forward gear as there is some marginal wear on them albeit very minimal in my opinion, I will post my results, such a simple thing and its got me so frustrated that now I just have to fix it or else!!!!!!! My wife suggested that it would make a great anchor.
 
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