Re: jump starting and charging
Last time I purchased an after market alternator for a car (from Autozone) it had a note in the box that recommended that you ensure that the battery was charged (didn't say how much) prior to operating with their alternator. Maybe they said that so that you wouldn't connect the new alternator to a short circuit.....since it was in warranty.
Like the guys said, it's a matter of heat and when the OEM says that an OB stator is "A" 16 amp alternator, one would think they mean continuous duty....since they didn't specify otherwise.
Then they (OEM) follow it with a voltage/current limited regulator (for those with such a critter) whose job it is to ensure that the flow from the alternator remains within specs so as to not damage it, nor overcharge the battery once full.
So, as said, a 16 amp alternator/regulator is designed to put out 16 amps max. On a full load, [discharged battery(ies)] the voltage will be low but that will slowly rise as energy is pumped into the batteries and will continue to do so until the battery voltage reaches the max regulated output of the regulator (14.5 give or take volts). The more batteries, the more the energy transfer requirement and the longer it takes because 16 amps is all you can put out, and as the battery takes on a charge, the "resistance" the charger sees increases and the current starts dropping off. Course by that time (time the batteries are obtaining full charge) the current theoretically drops off to zero.
Removing the charging circuit and allowing time for the battery to stabilize (some say 24 hours), the voltage will return to 12.75 or thereabouts depending on electrolyte specific gravity and ambient temperature.
Connecting and disconnecting jump circuits and the like can present two problems: 1.) Reverse polarity hookup (usually accidental) that, with alternator circuits, will burn up (short out) the half of the rectifying circuit that is grounded. 2.) Voltage transients (sparks) that could exceed the PIV (inverse voltage rating) of the rectifiers and damage them also.
On disconnecting the engine from the battery when using external charging methods, the only problem I can see causing that requirement is that the regulator on the engine, if running, is trying to control what it sees to be the load. If the load is being fed from an external source, the engine's regular would/could not be able to perform it's designed function. Otherwise, with the engine off, it would be similar to problems, mentioned above, encountered with jump starting.
Case in point. I have an onboard charger with two 5a circuits....one would think separate. One can be hooked to the engine battery, and the other to a TM battery. If two TM batteries, then each battery gets it's charger and the engine gets none.
I have a 24v TM and don't need the 24v for my boat; 12 works fine. So when I recently replaced batteries, I replaced with one (half the price, half the weight) so I now only have 12v performance. I decided to put both onboard chargers to this one battery. The charger has a red light for low charge, a red+green for charge nearing full (reduced current) and green for full charge. With both chargers connected to one battery, the red light would never go out. But I could disconnect either and the one on the battery was green only. Proves my point mentioned above.
Years ago I had a service station attendant reverse the jumpers on my car so I have been through that fiasco. On my engine battery, I use a Schumacher 10A auto/man portable charger (just happened to be the one Autozone had for sale....but Schumacher is a name brand) and seldom have to charge it. But when I do, I hook her up and go about my business. Never a problem.
Well, that's what I know about it.
Mark