Exhaust Cover Seal Ring?The Big One

IronWill

Seaman
Joined
Dec 29, 2009
Messages
51
Motor=1964 Johnson 40hp RDSL-26R

I discovered that I need a new seal ring for the exhaust cover. Part #305672. Item #39 in the image. I also discovered that they are worth their weight in gold!

Before I bite the bullet on a new one, has anyone had any luck making one from some sort of material from a parts house? It appears to be made from some sort of soft rubber.

Any ideas?

Thanks,

-Will

4127901212.png
 

R.Johnson

Rear Admiral
Joined
Sep 24, 2003
Messages
4,446
Re: Exhaust Cover Seal Ring?The Big One

I don't know when they stopped making those. My concern would be the one you buy would be old, and dried out. If so, it will break when you try to put it on. If you make one, it will have to tolerate gas, and oil that will leak down to it.
 

jtexas

Fleet Admiral
Joined
Oct 13, 2003
Messages
8,646
Re: Exhaust Cover Seal Ring?The Big One

I'd give serious consideration to experimenting with a piece of fuel hose or something similar...
 

F_R

Supreme Mariner
Joined
Jul 7, 2006
Messages
28,226
Re: Exhaust Cover Seal Ring?The Big One

Motor=1964 Johnson 40hp RDSL-26R

I discovered that I need a new seal ring for the exhaust cover. Part #305672. Item #39 in the image. I also discovered that they are worth their weight in gold!

Before I bite the bullet on a new one, has anyone had any luck making one from some sort of material from a parts house? It appears to be made from some sort of soft rubber.

Any ideas?

Thanks,

-Will

It is a molded part made of foam rubber similar to car weatherstripping.
 

IronWill

Seaman
Joined
Dec 29, 2009
Messages
51
Re: Exhaust Cover Seal Ring?The Big One

hmmm...I'm reading thru McMaster Carr website on foam. Lots to choose from. Any idea of what kind of foam seal it is? I need some about 2 inches thick.
 

F_R

Supreme Mariner
Joined
Jul 7, 2006
Messages
28,226
Re: Exhaust Cover Seal Ring?The Big One

hmmm...I'm reading thru McMaster Carr website on foam. Lots to choose from. Any idea of what kind of foam seal it is? I need some about 2 inches thick.

I don't have a clue what kind of foam OMC made them out of. But my guess would be Buna-N (nitrile) for gas/oil resistance.
 

bktheking

Vice Admiral
Joined
Jul 29, 2008
Messages
5,057
Re: Exhaust Cover Seal Ring?The Big One

It looks like a gasket from a toilet bowl wax ring.

One on flea bay, $79 fricken dollars :eek: 1/2 the price of a used motor!
 

F_R

Supreme Mariner
Joined
Jul 7, 2006
Messages
28,226
Re: Exhaust Cover Seal Ring?The Big One

Well...I'm considering this...
http://www.mcmaster.com/#86095k46/

Some more detail...
http://www.foamrubbercity.com/closed_cell_foam.htm


...any thoughts fellas?

Well, I've replaced the factory part, but have never tried anything else. I suppose the stuff you are looking at will do the job if you can get it stuffed in there. Its only purpose is to keep smoke from being sucked up through and smothering the motor. That is the reason you are working on it, right?
 

IronWill

Seaman
Joined
Dec 29, 2009
Messages
51
Re: Exhaust Cover Seal Ring?The Big One

Its only purpose is to keep smoke from being sucked up through and smothering the motor. That is the reason you are working on it, right?

Yup...every time I put the lid back on it kills the engine...lol
 

R.Johnson

Rear Admiral
Joined
Sep 24, 2003
Messages
4,446
Re: Exhaust Cover Seal Ring?The Big One

The seal was some type of molded rubber, not foam. Most foam's will not tolerate gasoline, and besides it would make a very poor guard again'st fume's, or gasses. I would look for a molded rubber weather strip, and the sealer or glue to go with it. The rubber guard's used on air conditioner line's may be a source.
 
Top