2003 90 hp 2 stroke starting issues

franger

Seaman Apprentice
Joined
Jul 9, 2004
Messages
47
that time of year to get the boat running again and this is first time it wouldn't start. removed plastic flywheel cover and when trying to turn over found the starter pinion spinning but not meshing with the flywheel. any thoughts?
thanks in advance, frank
 

franger

Seaman Apprentice
Joined
Jul 9, 2004
Messages
47
Re: 2003 90 hp 2 stroke starting issues

any input appreciated as i may have to take it to the dealer this week and would like to try to attempt the repair myself, especially if it only requires changing out the starter motor
 

CharlieB

Vice Admiral
Joined
Apr 10, 2007
Messages
5,617
Re: 2003 90 hp 2 stroke starting issues

Starter drive is 'screwed' up the shaft by the sudden speed of the starter motor.

Often the cause of a 'slow' starter is;

Low Battery, charge it fully

Poor connection on a battery cable, clean BOTH ends of both cables, also clean the ends of the starter to starter relay cable

Poor brush/armature connection inside the starter, disassemble starter, clean, brighten commutator, lube starter bushings, replace brushes if worn short.

Poor connection inside the starter relay, test by using one side of battery jumper cables, connect to battery side or directly to battery, strike other end to other side or directly to starter terminal, if starter turns to speed replace the relay.
 

franger

Seaman Apprentice
Joined
Jul 9, 2004
Messages
47
Re: 2003 90 hp 2 stroke starting issues

will try your suggestions and report back, thanks
 
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