budget deck / floor replacement

ThorSouth

Recruit
Joined
Jul 21, 2010
Messages
4
First let me say thanks to everyone for their help. I am just completing my first boat restoration.

1986 24' Vendetta/1986 Suzuki 200 hp 2 stroke tunnel hull deck boat.

Rotten floor and furniture. Motor maybe 100 hours. Transom and stringers ok

As I could not afford to replace the deck the right way with my current finances I found posts on here how to do it on a budget so this is what I did.

Took boat down to empty hull, emptied cleaned and replaced original gas tank and new filler hose. Don't forget this step. Cleaning out the tank protects the engine and replacing the filler hose can minimize fumes in hull since there are no blowers to remove gas fumes in this size boat.

Deck is 24' x 8' basically the same as a pontoon boat on a fiberglass hull.

Cut treated kiln dried plywood to fit very tight. The dried plywood is not supposed to shrink. Cut access holes.

Painted both sides of plywood and all edges with zinsler bulls eye primer.

Painted both sides and all edges with mis tinted deck paint I bought off of clearance shelf for $5. Probably could have skipped this step but I wanted to smooth as much of the wood texture as possible and extra coat bottom of wood. The deck paint was tinted pink and I had to survive a little harassment about my pink boat for a few days. It will be forever pink on the bottom tho and might be a little calming if I ever have to get under there and work on wiring.

Screwed wood down counter sinking screws.

Filled screw holes with wood flller.

Painted wood with stair/floor texture paint that had sand already in it.

Sealed edges with silicone.

This repair should last 10 years if not forever and saved hundreds on fiberglass resin and cloth as well as would have had to carpet or gel coat surface.

Cost

6 sheets treated kiln dried plywood $180
primer 16
oops pink tinted deck paint 5
screws 7
textured stair/floor paint 24
Silicone 4

Total $236

Getting on the water this year Priceless

Pullin the kids, fishin for stripers or drinkin a cold Bud at 55 mph on Lake Hartwell SC.

thanks for all the advice.

ThorSouth
 

Isaacm1986

Lieutenant Junior Grade
Joined
May 20, 2009
Messages
1,086
Re: budget deck / floor replacement

Sounds like you did a nice job!
 
Joined
Jul 15, 2010
Messages
61
Re: budget deck / floor replacement

im re-doing my floor in my boat for like $25 considering i already had some plywood that came with my garage.
 

ThorSouth

Recruit
Joined
Jul 21, 2010
Messages
4
Re: budget deck / floor replacement

here are a couple before and one during rebuild pics i will post after pics when I get a couple. Note the fiberglass on the ground in front of boat is re installed with custom furniture
 

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ezmobee

Supreme Mariner
Joined
Mar 26, 2007
Messages
23,767
Re: budget deck / floor replacement

Those early deck boats were cool. Glad to see someone re-doing one.
 

Isaacm1986

Lieutenant Junior Grade
Joined
May 20, 2009
Messages
1,086
Re: budget deck / floor replacement

Very cool boat! do you have any pictures of it completed?
 
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