1976 mercury thunderbolt lower unit removal

heebs

Recruit
Joined
Aug 2, 2010
Messages
2
i have a 20 horse thunderbolt and i cant get the lower unit off i loosened a bolt in the back and in the front and it still wont come off is there a bolt that im missing please help
 

hotrod53

Chief Petty Officer
Joined
Oct 16, 2009
Messages
508
Re: 1976 mercury thunderbolt lower unit removal

I have a '77 500 Thunderbolt and I remember having the same problem, there is a bolt that you are missing. If I recall it is in the center from underneith above the prop.
 

heebs

Recruit
Joined
Aug 2, 2010
Messages
2
Re: 1976 mercury thunderbolt lower unit removal

ok so hold on where it i loosend one above the prop and one in the back couls you please explain
 

hotrod53

Chief Petty Officer
Joined
Oct 16, 2009
Messages
508
Re: 1976 mercury thunderbolt lower unit removal

I just went out and looked at mine, it is disassembled in my driveway. There are 4 bolts, two side by side near the water pump and shifter (the part of the motor closest to the hull) and 2 more. Those two are centered, one is out by the end and one is 1/3 of the way in. The two by the water pump and shifter have nuts on the top, the other two have nuts on the bottom. Mine has been apart since last fall as I continue to restore the boat, but I seem to remember that I had to remove something underneath to be able to see the last bolt. Now that I think about it, did you remove the little fin that hangs down above the prop? I'm thinking that the last hidden bolt was un under that fin when you remove it.

Remember, mine is a '77 500 Thunderbolt, maybe it's slightly different. I do remember that once I had all of the bolts off, it dropped right down with no problem or hammering.
 

MassillonBuckeye

Chief Petty Officer
Joined
Jul 26, 2010
Messages
400
Re: 1976 mercury thunderbolt lower unit removal

I have a 1975 7.5HP and just took the L/U off. One bolt in front in middle, and one on underside of cav plate also holding the water intake grate. Maybe had to wiggle it a tad but should come off pretty easy. Mine was attached to boat in upright position.
 

hfd12

Seaman Apprentice
Joined
Jul 10, 2010
Messages
31
Re: 1976 mercury thunderbolt lower unit removal

If u have the fin on back u unbolt that and there is a bol underneth that. i had the same problem untill i took the fin off. hope this helps.
 
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