Re: Rust build up
My rust build up problem isnt that its blocking the passages. Its just that the engine itself cannot get cool enough over long period of times of use. Is there anyway of tackling this problem without replacing the engine block itself?
Did you:
1. Replace the raw water pump?
2. Clear any (impeller fragment or other debris)blockage in the raw water circuit (including raw water pickup to all hoses, oil coolers, t-stat housing, etc)?
3. ENSURE that the intake/exhaust manifolds/risers are ADEQUATELY free of obstruction (RUST) in the cooling circuit?
4. Circulating pump passages are clear of rust and corrosion?
5. block and heads are clear of rust and corrosion?
MOST engine over heat problems are due to #1 to #3
The block and heads are usually the last places that clog with rust.
If they do, there's really nothing you can do except replace them.
You could disassemble the the engine and use acid to clear the cooling passages but how would you know if you had a "rust-though" that the acid opened up? The cast iron water jacket doesn't corrode at exactly the same rate everywhere and the wall thickness is not uniform everywhere in there either.
It's (sand) cast iron.
If the block is rusted inside enough to cause overheats. It
MUST be replaced.
Sorry about that.