suzukidave
Petty Officer 1st Class
- Joined
- Jul 1, 2000
- Messages
- 387
Hi, I have this 1988 6hp johnson that's making me crazy. Earlier this year I thought I had the problem licked but I found out I didn't when I just went for my 2 week vacation. I now have the whole winter to figure it out, and I have not put many hours on it this summer (no trolling for me but not many salmon anyway).<br /><br />Basicly it's flooding. The symptoms are:<br />1. It won't idle at very lowest revs -- it stalls (idle is adjusted)<br />2. It stalls out frequently during operation, especially as you throttle down after w-o-t. Often the rpms just drop off and you can't get them back before it stalls. Often it won't restart.<br />3. It sometimes just won't start cold.<br />3. The plugs are soaking wet with gas when I check them after a stall / non-start problem. If I clean them it will start instantly but then the cycle repeats.<br /><br />Here's the history:<br />it used to run fine. Earlier this summer it suddenly wouldn't start (we thought because of bad gas)<br />1. I rebuilt the carb then took it to a dealer because it syill wouldn't start. He diagnosed and fixed a faulty kill switch and had it running great in a test tank (in and out of gear and easy to start)but... I had to replace the bottom bowl on the carb because I had cracked it on the rebuild.<br />2. After I replaced the bowl I went far away from a dealer for my vacation when the symptoms above became clear as soon as I put it on the slatchuck instead of in a garbage can...<br />3. I switched the whole external fuel line, tanks and gas with ones which worked fine on another motor. No help<br />4. I checked all the internal fuel line connections<br />5. I cussed.<br /><br />I'm pretty sure I must have screwed up with the carb rebuild but given that it ran great in the dealer after the first rebuild I don't know how I screwed it up by just replacing the bowl (the gasket that seats in the bowl is there). I suppose I should just take it back to the dealer but I figure I've got months to figure this out and it bothers me that I can't suss out why it's doing this. Should I buy another carb kit?<br /><br />Any thoughts other than that I should retire as an outboard mechanic would be gratefully appreciated.<br />Suzuki Joe in Beautiful British Columbia