'90 40hp Johnson: ?Starter or Ign. Switch?

Shel

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Jun 10, 2002
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3
Recently purchased a used pontoon with a 40hp Johnson with elect start. Model # TJ40ELESR and serial # G02564073. I got no manuals with this purchase. Would first like to verify, if this is indeed a 1990 engine? Then need to address an electrical issue that the prior owner had been having and evidently did not solve. Last weekend, when I attempted to start the engine, I found the battery was discharged. Upon putting a battery charger on it and hitting the boost on the charger, we were unable to get the engine to do anything except grown and turn over very slowly. Upon turning off the ignition switch and removing the key, the engine continued to grown and turn over slowly. Should I be looking for a defective ignition switch, or a bad starter?? The engine did stop turning over shortly afterward, and I continued to keep the charger on the battery. Later I removed the charger and checked the battery voltage under no load, and came up slightly over 10v, so apparently the battery has a bad cell and needs to be replaced. In spite of that, it was enough to start the engine and was able to use it for several trips around our small lake for the rest of the day. I do have some prior experience with simple aircraft engines from the early 1960 era, but an a newbie to marine engines. <br /><br />Any assistance will be greatly appreciated. Shel n0drx@juno.com
 

JB

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Mar 25, 2001
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45,907
Re: '90 40hp Johnson: ?Starter or Ign. Switch?

Howdy, Shel.<br /><br />There could be several problems, here. Sounds like your solenoid stuck when the starter kept turning after you released the switch. A bad solenoid could contribute to other starting problems as well.<br /><br />Good luck. :)
 

Shel

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Jun 10, 2002
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Re: '90 40hp Johnson: ?Starter or Ign. Switch?

Tnx JB<br />Solonoid and ignition switch I think are were I need to be looking, after I am sure I have a decent battery to work with. Just ordered a Seloc manual for '90-'95. The engine starts easily and runs like a top, as long as there is enough umpf getting to it initially. Am still wondering if anyone can confirm for me, if this engine is a 1990? Model # TJ40ELESR and serial # G02564073.<br /><br />Tnx agn. Shel
 

Down South

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Aug 7, 2001
Messages
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Re: '90 40hp Johnson: ?Starter or Ign. Switch?

Hi Shel,<br />I agree with JB on the solenoid. I would think it's sticking too. If you want to try to test it. Get another battery and try to start the motor again. If the motor continues to try to turn over after you have shut the switch off then check for voltage at the small wire at the solenoid. If no voltage at the small wire on the solenoid then the solenoid is bad. If you have voltage then the switch is bad. <br /><br />Your motor ia a 1990 model.<br /><br />Good luck
 

Shel

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Jun 10, 2002
Messages
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Re: '90 40hp Johnson: ?Starter or Ign. Switch?

Thanks Down South<br /><br />Appreciate confirmation of the year on the engine. Nice to know the manual I ordered should cover it:) Will be getting back to the lake this weekend and will see if I make any progress.<br /><br />Shel
 
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