New-to-me 50 HP Johnson motor problem.

JamesCoste

Chief Petty Officer
Joined
Jun 15, 2003
Messages
595
50 HP Johnson, Model # J50BELCTA, Serial # J5810665<br /><br />Can I determine the year of this motor? It is the original on the boat (an '83) so I'm guessing that it is in that range. Does Johnson build a new 50 HP motor every year or do they stick with the design for a few?<br /><br />First a bit of history (brief):<br />I just finished rebuilding a 1983 Glastron boat and took the boat for its first drive. The motor sat for 4 years until it was sold to me. I changed the plugs, hooked up the gas tank and battery and water hose adapter and it cranked right up. While I worked on the boat, I would occasionally crank it so it could run a little.<br /><br />The first time I took it out, it cranked right up, but wouldn't run full-throttle easily. I would give it full throttle and it would go maybe 1/4 speed of what I would expect. Suddenly it would take off and run fine for a bit before slowing down on its own (throttle still full). I would shut down the motor and crank it up and the same thing would happen (crank, run slow while at full throttle, then fast (for maybe 45 seconds) then slow down to a crawl at full throttle). Eventually, it refused to crank completely and we were stranded out in the Gulf of Mexico (near shore at least).<br /><br />When I got home I took the cover off and found that a ground wire to the ignition (?) was really loose. I wiggled it and it broke loose. I fixed the wire, sprayed carb cleaner on the outside of the carb (let it sit for 30 minutes then sprayed it while it was running), cleaned the plugs (which needed it, the fuel filter (which was very clean). It cranked up easily once I fixed the wire. My neighbor who is a pretty fine shade-tree mechanic explained to me how that without this ground wire, that piece of the motor (I believe it was the ignition?) would not know what to do with the throttle.<br /><br />Good news! :D I took it to a freshwater river (upriver -- I'm learning) and it ran beautifully. It was very responsive and would jump up on a plane instantly and run wonderfully without leaving hardly a wake. I ran the motor up and down the river for nearly two hours at various speeds. The motor appeared to be completely fine and "fixed".<br /><br />Bad news! :( My father-in-law (retired) took the boat back out to the flats while I was at work and he said it acted just as it did when we first took it out but it never got on a plane and ran full out.<br /><br />1. First of all, I'd like to know how the boat runs great one day (for hours) and then 4 days later, acts "sick"? <br /><br />2. My guess is that I need to rebuild the carb. I did a search on this forum and it did give me a bit of confidence and know-how on what to do, but I wanted to ask specifically. I've rebuilt my Stihl 290 farm Boss carb. Should the 50 HP Johnson be much harder?<br /><br />3. I probably need to purchase a) repair manual (that's why I need the year of this model), and b) a carb kit.<br /><br />4. Another neighbor said that the "coil" could be bad. My plan of attack is to rebuild the carb and then if it runs "leave good enough alone".<br /><br />5. Is there a site that gives a good illustration of how a carb "float" works. Another person explained that the "float" was sticking possibly.<br /><br />I appreciate any advice.<br /><br />If interested, I'd be glad to post some before and after shots of the rebuild of the boat.<br /><br />Scalloping season starts July 1 and I hope to have this problem solved before then so I can take my wife and 3 kids out in the "new" boat.
 

Bear

Lieutenant Commander
Joined
Mar 1, 2001
Messages
1,627
Re: New-to-me 50 HP Johnson motor problem.

J50BELCTA<br />J=Johnson<br />50=50HP<br />BE=Belgium Derated - Electric Start<br />L=SHAFT LENGHT 20"<br />CT=Year 1983 in this case<br />A=MODEL RUN OR SUFFIX
 

Bear

Lieutenant Commander
Joined
Mar 1, 2001
Messages
1,627
Re: New-to-me 50 HP Johnson motor problem.

You need to find out if you got a spark at all plugs.<br />Maybe you have to clean the carbs and replace the fuel filter. <br />Try pump the bulb. If it picks up you have a bad fuel pump. A small hole in the diaphfragm.<br /><br />The float opens the needle valve when the fuel level is low. More fuel and the float close the needle valve again. If the float valve is stuck or doesn't open fully the carbs run dry. <br /><br />You find a link to repair manuals below.<br /><br />Good luck!
 

JamesCoste

Chief Petty Officer
Joined
Jun 15, 2003
Messages
595
Re: New-to-me 50 HP Johnson motor problem.

Bear,<br />Thanks for the identification of the motor. Out of curiosity, how do you get '83 from "CT"?<br /><br />I believe that I am getting a good spark out of the 2 plugs, but will check this to be sure.<br /><br />Once I firm up the bulb, it stays firm. I don't think there is a problem with the fuel pump. For it to have run so well on the Sunday after I fixed the wiring makes me thing that there is something wrong with the carbeuration.<br /><br />Again, thanks for the description of the float. It makes a little more sense.<br /><br />Anybody else have another opinion on my problems. Do you need more information to help make your "diagnosis"? I'll try to provide.<br /><br />Does West Marine normally sell carb kits or is shopping online my best option?
 

JamesCoste

Chief Petty Officer
Joined
Jun 15, 2003
Messages
595
Re: New-to-me 50 HP Johnson motor problem.

Anybody else have any idea why my motor:<br /><br />1)ran poorly one day.<br />2)I fixed electrical problem and did some cleaning.<br />3)It ran great for hours the next.<br />4)It ran like the electrical problem was back although the wire is intact and "fine".<br /><br />If interested, there is more detail in my first post.
 

Fouled Plug

Ensign
Joined
Jun 29, 2001
Messages
935
Re: New-to-me 50 HP Johnson motor problem.

Electrical connection may or not have been the problem....could be junk in the carb plugging up a jet, then being dislodged temporarily only to get picked up again later. Best bet? Remove and thoroughly clean carb, make sure you have clean fresh fuel and retest. If nothing else, you will eliminate one possibility of your troubles. Good luck!
 

JamesCoste

Chief Petty Officer
Joined
Jun 15, 2003
Messages
595
Re: New-to-me 50 HP Johnson motor problem.

When you mention "thoroughly clean carb" that includes getting a new carb kit, right?<br /><br />That is what I plan to purchase, as well as a new fuel filter, this week.<br /><br />Thanks so much for the advice! I'll let you know how she runs by the weekend hopefully!<br /><br /> :)
 

boating brad

Petty Officer 1st Class
Joined
Jun 7, 2003
Messages
201
Re: New-to-me 50 HP Johnson motor problem.

yes carb kit, may get by with just a good cleaning, i have the same motor. it (was) doing the same thing, beware dont take it out until you clean the carbs. when it was slowing down at full throttle it was running on one cyl, veeery bad to run it like this. good luck! and hope its as simple as that. :)
 

JamesCoste

Chief Petty Officer
Joined
Jun 15, 2003
Messages
595
Re: New-to-me 50 HP Johnson motor problem.

Thanks Catfish.<br /><br />I'm picking up two carb kits today.<br /><br />They run $17.50 each. Does that sound about right?<br /><br />I'm am still so confused why after fixing the loose wire and doing a cleaning the motor ran so well later that day, then ran poorly a few days later. I'm really hoping that, after 4 years of sitting idle, something is gumming up the carb that wasn't that day for "some reason" since I just cleaned it (only externally). I'm new at "small" engine understanding, but am anxious to learn (and save a few bucks along the way).<br /><br />To make sure I understand, am I correct that "when the engine was running full-strength, both cylinders were running. When it bogged down, one was not firing?<br /><br />This is a great site to just sit back, read posts, and educate yourself!
 
Joined
Jun 4, 2003
Messages
20
Re: New-to-me 50 HP Johnson motor problem.

It sounds to me like you do possibly have something in the bowl of the carbs. Tear them down and clean them with carb cleaner and compressed air. Oh yea, when trying to start it, NEVER use carb cleaner, starting fluid, etc. Those items do not have oil in them. Bad for motor. Either use a spray bottle with 50:1 oil/gas mix or if you have to I've heard of using WD-40. Good luck!
 
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