Re: 1959 Johnson Fat 50
Chris1956: ... the condenser .... The coil has no cracks, right?
I tore the mag down:
* removed coil, no signs of cracks, re-installed coil
* ohm coil = .8
* ohms between coil grnd wire and the coil high voltage
output pin that feeds to the distributor rotor = 6.8 ohms
* continuity good: between spring in the distributor cap that contacts
coil highvoltage output pin and the pin in the dist. cap that contacts
the rotor top.
* rotated shaft until both points were on high end of lobe and rechecked
point gap
* continuity test points from end of wire that connects to mag, to 1st set
of points (open no meter beep, closed meter beeps), same at second set
of points
* removed condenser, used volt meter: negative to base, + to condenser
wire, applied 12v with battery charger and then disconnected + lead of
the battery charger, voltage of condenser dropped down as the volt
meter sucked the juice out of the condenser.
* coil high voltage output pin gave me a very slight trickle as i bumped
across point open / closed position while turning shaft.
The small accidental shock told me the coil was pumping out voltage though not much. Re-assymbled mag, screwed small bolt into distributor #1 spark plug wire position and connected a wire lead to test for spark to mag body as I spun the pully.
still no spark!!!!
Searched the net on how to repair mag
* build your own mag recharger - no thanks ....
* bring into a mag shop and have it recharged - not yet ....
* bake in oven at 200 degrees for 2 hrs to remove moisture - worth a try!
Cesar the Cajun Chef Steps In
* tore down mag, removed pully, point base plate with points etc, cam lobe, spline pin for pully, removed coil screws and holding clamps (did not want heat to cause binding across coil structure)
* pre-heated oven to 250 degrees, turned off heat
* put mag body with coil still in the mag not bolted down , into the oven
* removed mag 2 hrs later and re-assymbled
re-tested distributor cap #1 output with test lead to mag ground
BAM! , hair on head stood up, eyes rolled around a bit and I developed a ton of respect for sleeping devices !
Put mag back on motor (it looked like an octopus wanting to attack me),
cranked engine and heard plugs pop!, sprayed a bit of fuel into cyls and cranked motor , fire!
I then dumped a bit of fuel in the carbs, and you can hear / see the result here:
Fat Fifty Starts Up 1st start up
Fat Fifty Runnig Rough & MissFires, time to check gear case and water pump throughly so I can tune her up.
Never give a magneto the benifit of doubt as in i doubt this baking is going to work ....
p.s. do not bake parts in the oven or steam clean parts in the dishwasher unless wife is out of house for an extended period of time.