Smoking & excessive fuel consumption

zigzag941

Recruit
Joined
Apr 22, 2006
Messages
2
I have a 1990 Evinrude 15HP that has served me faithfully for the last 10 years or so. Over the last couple of years it has developed the annoying habit of producing a lot of exhaust smoke even with fresh gas, correct oil ratio and properly adjusted carb. Engine idles well, starts easy and high speed is ok. Last fishing trip the fuel consumption was staggering. Normally a 5 gal tank lasts approximately 5 of my typical fishing days. lately I have to refuel after 1 .5 days and there's a lot more smoke and evidence of raw gas getting into the water. A 2 stroke motorcycle mechanic i know tells me this is typical (on motorcycles anyways) of worn crankshaft seals which permits some or most of the fresh charge which has just been inducted into the crankcase to be blown past the seals into the exhaust housing on the piston's downstroke instead of being forced up into the cylinder. He says this waste of the fresh charge would account for the high fuel consumption and the increase in exhaust smoke is due to the oil in the un-burnt charge burning off on the hot exhaust pipe which runs down the inside of the exhaust housing to the foot. What does get into the cylinder is still a proper mixture so the engine still runs ok and plugs appear ok. Does this make any sense before I tear the engine down?<br /> You can see I'm kind of hoping for it to be something else other than requiring a complete tear down. I want to go fishing !!
 

ezeke

Supreme Mariner
Joined
Sep 19, 2003
Messages
12,532
Re: Smoking & excessive fuel consumption

Before you tear the motor down, you might want to try a de-carb like the one described here: web page
 

Saskatoon2005

Master Chief Petty Officer
Joined
Apr 27, 2005
Messages
810
Re: Smoking & excessive fuel consumption

That is one very impressive description. It sounds like seals to me and I would rather see you completely fix the situation rather than put a band-aid on it. Good luck and let us know how you made out....
 

ezeke

Supreme Mariner
Joined
Sep 19, 2003
Messages
12,532
Re: Smoking & excessive fuel consumption

De-carb is hardly a band aid. The description of the process is the second item in the Iboats web site's frequently asked engine questions list because of the frequency of use and because it is a respected technique.<br /><br />De-carb is one method by which many have cleaned the carbon from sticking piston rings which, incidentally, have no seals.
 

zigzag941

Recruit
Joined
Apr 22, 2006
Messages
2
Re: Smoking & excessive fuel consumption

Thanks everybody for the quick responses. But can somebody explain how excessive carbon would give the symptoms my motor exhibits?
 

cobra 3.0

Lieutenant Commander
Joined
Jul 31, 2003
Messages
1,797
Re: Smoking & excessive fuel consumption

Compression is probably low from carbon on the rings or just from worn rings...so fuel and oil is lost instead of being properly burned. Two strokes suffer from worn rings much faster than four strokes.
 

ezeke

Supreme Mariner
Joined
Sep 19, 2003
Messages
12,532
Re: Smoking & excessive fuel consumption

If you have done the usual compression/vacuum/leak-down tests over the life of the motor and still have about the same results, a de-carb probably would not be worth the time. <br /><br />I am suggesting a very inexpensive process in both time and money against your own alternative in an effort to be helpful.
 

OBJ

Supreme Mariner
Joined
Dec 27, 2002
Messages
10,161
Re: Smoking & excessive fuel consumption

Zigzag, you need to take a look at a couple things here, how do the plugs look....normal tan coloration or carbon fouled? Get a set of compression readings on the cylinders....this will give a good indication of what condition the cylinders are in....the higher the better but more important, the readings should be with in 10 to 15% of each other.<br /><br />Take a spark check. The spark on each cylinder should jump a 1/2" gap with a thick hot spark. <br /><br />How is the engine temp? At idle, is the block cold or hot? There's a little flat area on top of the block just forward of the head, when engine is idling, can you put your fingers there?<br /><br />Poor spark and a cold running engine will cause a high fuel consumption. If the compression is low, it gets worse.<br /><br />I think you really need to check the engine over real good before deciding to tear it down. True, a bad lower seal may cause your problem but if the engine runs as well as you say it does especially at idle, I would look at other systems before going after the seal.
 

whosmatt

Petty Officer 2nd Class
Joined
Jul 7, 2002
Messages
145
Re: Smoking & excessive fuel consumption

My first thought was that the thermostat is stuck open.<br /><br />I have a friend who has a motor that has a stuck thermostat. it always smokes a lot, and uses more gas than it should. Otherwise, it runs ok. I tell him there's a problem, but he won't fix it..
 
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