140 mercury weak fuel pump

VMAX

Seaman
Joined
Jul 13, 2002
Messages
61
Hi all,<br />I think I got a few clues the other day about my lack of power problem. When the boat bogs dwn, I touch the choke button and it picks right up for a second. If I keep on tapping the button, the engine accelerates and then finally dies.<br />Since this seems to indicate fuel starvation, I primed the carbs with the bulb, and then ran a hose from the pump into a bottle and started the engine.<br />It ran for 20 seconds or so at 1000 rpm until it ran out of fuel, and the amount that pumped into the bottle wasn't enouch to fill all 3 float bowls<br />(maybe about 3 oz.).<br />I am assuming that the fuel pump delivery is the culprit, but I don't know what to do about it.<br />I took the pump apart and found the gaskets, diaphram, and check valves OK, (someone had recently replaced them by the looks of things)<br />and there is plenty of fuel getting to the pump.<br />A light squeeze on the bulb pumps a ton of fuel to the pump inlet.<br />I guess my question is; Is it possible that the primary compression is too low (weak signal to the pump)? I don't know how to verify this, but the engie runs great (50+ mph) when it's getting enough fuel, so I don't really want to tear it down just to improve fuel pump performance.<br />Are the pumps on these engines just marginal in design (common problem?) <br />Is there any updated pumps or bulletins that would improve my pump performance?<br />Finally, if I can't get the pump working well, has anyone out there ever retrofitted another type of pump, possibly electric?<br />I appreciate any help that you can give.<br />Thanks, John
 

12Footer

Fleet Admiral
Joined
Mar 25, 2001
Messages
8,217
Re: 140 mercury weak fuel pump

The compression required to operate the pump is the same compression required by the engine, which means you are right on course. Your next step is to replace the diaphram and gaskets with new, and then to check the compression.<br />If the compression is good on all cylinders, check for a vacumm leak around the intake flange, carb gaskets, or the vaccum supply line to the pump.<br />But I suspect you'll find a low cylinder, if the fuel pump is in good condition, and getting the volume TO it to pump.
 

VMAX

Seaman
Joined
Jul 13, 2002
Messages
61
Re: 140 mercury weak fuel pump

The compresion is 120 on all cylinders but the hoses look original between the engine and the pump. They had wire ties for clamps (is this normal?) anyway, I'll try a new pump kit and hoses. Maybe they are leaking at the fittings.<br />I'll use automotive-style spring clamps on the hoses and try again. I'm getting frustrated since I have to drive an hour to the lake, spend $7.50 to launch, and try again. Sure is easier working out an automotive fuel problem (plenty of room to test drive). <br />Thanks for your help, <br />John
 

toyboy

Recruit
Joined
Jul 22, 2010
Messages
1
Re: 140 mercury weak fuel pump

I`m having same issues with a 2000 135 hp,thinking of going with electric fuel pump.Will this work?
 

Ski'nBlind

Seaman Apprentice
Joined
Jun 20, 2010
Messages
32
Re: 140 mercury weak fuel pump

Are the check valves in the pump installed the right direction(s)? Someone may have installed them backwards that had that fuel pump apart. And yes, my fuel lines had black zip ties too.
 

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
Messages
28,074
Re: 140 mercury weak fuel pump

If you can get full speed out of that motor, the fuel pump is fine. It sounds like your carbs idle mixture is too lean to allow acceleration. Open them 1/8 at a time and test after each adjustment.
 
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