First time out - am I crazy or is something wrong?

Merc90HPnewbie

Petty Officer 2nd Class
Joined
Jul 27, 2003
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178
I actually followed the advice in the post that advises newbies on what to do before posting a message. I read through a lot of messages on this board and it sounds like a lot of people have the same basic problem... overheating, or at least hearing the overheating warning and not being sure what's going on. I found 5-10 messages on this topic within the last few days! I actually learned a lot reading through this board, though, and it's changed my original question around now that I know a little more about what's going on (I.E. the technical term for 'cooling water pump output stream' is 'pee hole' !! :) <br /><br />It sounds like I might be having this EXACT same problem:<br /><br /> http://www.iboats.com/cgi-bin/ubb/ultimatebb.cgi?ubb=get_topic;f=29;t=008299 <br /><br />OK just a little background here; Got a 16 ft fiberglass bowrider runabout recently (it's an 1985 Glasstron). I have only a little previous boating experience - bascially what I remember as a kid from going out on my friend's father's boat, helping to launch it, etc. The motor is a 90HP Mercury outboard which I believe is 1985 just like the boat or possibly a bit newer. I believe it's a straight 6. I just finally got to put it in the water this past weekend. Everything went pretty well (got the thing into and out of the water faster than the old pros :) except for one problem. Here's the day's events: I was going about 5MPH for a few hundred yards out of a small creek, then I got to the lake and opened up the throttle just a bit (first time out and all), we didn't go more than about 16MPH for about 30 mins or so (the boat has a dedicated speedometer in the instrument cluster that uses a small paddle wheel mounted low on the transom, it seems to be pretty inaccurate at low speeds, but there is a fishfinder that has a speed readout as well, I used that most of the time (at low speeds, the mechanical speedo always seemed to think we were going about 10MPH). I had been told to watch the stream of water that is the output from the water pump and make sure it's always flowing. After scooting around in the river for a while, I let the wife drive (there was another couple on the boat too) and I went aft to look at the motor and check the gas level. I looked for the stream of water and it was just a 'spray' with some 'smoke' coming off it. I started to rationalize "well maybe we are going fast enough that the wind is breaking the stream up into a spray, and the 'smoke' is just steam because the water is hot". I quickly ran my hand thru the spray and it was very hot! You couldn't leave your hand there... I'm a bad guesser but I would say it was over 130 degrees F. I called a friend who has a boat and asked him. He says it's normal at higher speeds - the water is hot enough that it just comes out as steam - and the smoke is probably exhaust. Again, I'm no expert here but I thought that the stream of water was just cooling water, and that the exhaust gases come out of the center of the hub where the prop is (underwater). He says 'well, what you saw is just water turning to steam then". Something about it still bothers me though. I throttle down to a crawl and head back to the ramp. Slowly the 'stream' comes back, going from a mist to a spray, to a trickle of liquid , and then back to a stream. We throttle up a little bit (arond 2000RPM) and the stream gets a little thinner and with some accompanying spray and I start hearing a beeping. It was a low piezoelectric beep --- beep --- beep --- like the alarm on a wristwatch. I dismissed it as the fishfinder that I dont know how to use (remember I just bought this boat). The beeping stops on its own and we make it back to the ramp and back home with no problem. By the way whenever I throttled down to let the engine rest or cool off, water would flow forward a bit - I guess it was the water from my collapsing wake - and hit the engine and evaporate. I didn't like this but there was not much I could do. I guess going faster would allow me to get up on plane and get the enginer further from the water? (yes I remembered to put the plug in the boat and no, it's not sitting low because the bilge is full of water :) Also the first owner had put a 'Happy Troller" plate on, I fiddled with it for a while and my guess is that it allows you better control by folding down and blocking the prop - you can move slower at higher RPMs. But, it looked (to me, the clueless newbie) like the boat's attitude was wrong - too low (again,maybe I was just going too slow). I played with trim up and down but it didn't make much difference. So I'm wondering- could this stupid plate be causing me problems? Should I take it off? (I don't feel the need to go trolling any time soon :) Anyway, later I go back to my 'Boating for Dummies' book (you didn't think I knew what a 'transom' was on my own, did you?) and did some more reading. 'Apparently' there's often an overtemperature alert on boats that beeps at you to let you know of impending doom. (I learned that from the book and reading here) Also I read the fishfinder manual and there doesn't seem to be any reason for it to beep except for the 'shallow water' alarm. And I looked at the finder when it was beeping and we were in 35 foot deep water - and the thing DIDN'T beep when we were in 5-10 feet of water. SO! My question is; assuming I didn't get a plastic bag or something wrapped around the lower unit, what could be the problem here with the cooling water and what should I look for? Did I just overreact like a nervous first time father or is there something here worth investigating?<br /><br />Reading the newbie hints it also said to get a service manual for your engine. I was thinking along those lines already. There seem to be ones made by Clymer, Seloc, and Chilton's.(what, no Haynes?) and I guess there are original model-specific ones made by Mercury. At some point I will order the one direct from Mercury but I anticipate it will take some time. In the meantime, can anyone recommend one of the 'universal' books as better than the rest?<br /><br />I guess I would know this if I had the manual, but does anyone have a guess if this model year has an automatic oil injection tank or not? I took off the engine top cover and cowling and looked around, but I barely understand what I am looking at (honestly before I read the Boating for Dummies I thought boat engines were all 4 stroke). I didn't see anything that looked like an oil tank but maybe I looked in the wrong places. I found a quart of 2 stoke oil near the gas tank. I called the previous owner to ask him how he handled the oil (premix or tank) but he was a little clueless, he said he just mixed a full bottle of oil with a full tank of gas. From what I've read this engine should take 50:1 premix. One marine tech mentioned it might have (or have had removed) an "Autoblend" but I didn't see a seperate tank for that. <br /><br />Also I read in a lot of the other posts that people knew their engine temp and water pressure. The only gauges I have are speed and RPMs. <br /><br />I just called the local marina and they have the SELOC manual and impeller kit for this boat. I guess I'll be checking that out then, unless someone says the Clymer or another is much better.<br /><br />OK there's a lot of my yammering above, here's my questions in Clff's Notes form:<br /><br />1)Could the faint beep - beep - beep I heard be the overtemp alarm? It seemed to be coming from the console or throttle control area. I'm a bit confused on this. Are there two seperate alarms? One up front and one on the engine? Do they activate at the same temperature? Is one a pre-warning? I read that the beeper up front is tested when you first start the engine. I did not notice this but I will listen next time I start it.<br /><br />2)GIVEN that the tell tale stream is coming out fine at lower RPMs (wouldn't this lead one to assume the impeller and water pump are poerating correctly?) what could cause the stream to break up at higher RPMs? <br /><br />3)Should any smoke/vapor/steam/exhaust/whatever be coming out the telltale/pee hole?<br /><br />4)Is it common for water to come up over the transom and steam off the motor when going from 15MPH down to 5MPH?<br /><br />5)Does the 'happy troller' plate adversely affect anything when it is in the 'up' position? Should I pull it off or let it be?<br /><br />6)What's the best service manual to get?<br /><br />7)Any guess on whether this engine is supposed to have oil injection or not? Or would you need the serial number to know that?<br /><br />8) What do I have to do to add a temperature gague to the engine? Seems like this is a real critical number to watch. Can I tap off whatever sensor is used to set off the overtemperature alarms? If not, is there some other sensor that already exists that I can use?<br /><br />9) I have heard references to a water pressure sensor as well. Where exactly is this water pressure measured? Just the pressure of the cooling water running through the head and out the telltale? Again is there something already present in the motor that I can connect a gauge to? Or at least an existing hole where I can remove a cap and install a sensor? Or is it a huge job where I have to drill into the head???<br /><br />Thanks a lot for helping out this confused newbie!!!<br /><br />(whew-kept it under 10 questions.... :)
 

suzuki40

Petty Officer 1st Class
Joined
Feb 14, 2003
Messages
278
Re: First time out - am I crazy or is something wrong?

Wow, did you say that all in one breat? I'll get back with ya, I got to go back and read your book you wrote. Ha Ha Ha welcome, this is a great place .<br /><br />Suzuki40
 

Gold Bear

Petty Officer 1st Class
Joined
Sep 26, 2001
Messages
224
Re: First time out - am I crazy or is something wrong?

Merc90HPnewbie<br /><br />YOU ARE CRAZY - NOTHING IS WRONG.<br /><br />Just kidding - you asked for it!!<br /><br />1) Post your engine serial number so someone can tell you what year you engine is. Once you know the year, someone here will know it is has an overheat alarm or not.<br /><br />2) Any sign of steam, and the water hot like you mentioned, is a sign that the water pump impeller needs to be replaced.<br /><br />3) NO - see answer number two.<br /><br />4) Water spray over the transom is a sign that you engine is mounted to low (if you are going fast)or you have a Happy Troller ha ha! You have to look over your sholder and watch the wave that catches up to your boat when you slow suddenly. It may be that you with have to monitor this situation and remember to throttle down slowly enough to avoid the wave trying to swamp you boat.<br /><br />5) I would think the Happy Troller would not be a problem when it is in the up position. However, I would take it off - see how the boat operates without it, then if you want to troll put it back on.<br /><br />6) Mercury Service manual (factory).<br /><br />7) Once you post the serial number and the year is determined, someone here will be able to answer that for you.<br /><br />8 & 9) The tell tale stream of water works just fine once you are used to it. While you can install pressure and temp gages, replace the impeller and get used to the correct stream of water. Once you are no longer a newbie then you can install gages if you wish.<br /><br />10) Welcome to iboats!!!<br /><br />Good luck,<br /><br />Gold Bear ;)
 

Merc90HPnewbie

Petty Officer 2nd Class
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Jul 27, 2003
Messages
178
Re: First time out - am I crazy or is something wrong?

I'm a wordy *******, aint I?!?!?
 

Merc90HPnewbie

Petty Officer 2nd Class
Joined
Jul 27, 2003
Messages
178
Re: First time out - am I crazy or is something wrong?

Goldbear:<br />Thanks for the reply!! I will get the model serial number tonight and post it ASAP. The guy at the marina said he needed that to get me the impeller kit too. I hope all it needs to fix the cooling problem is a new impeller. Aside from that it runs strong.<br />Thanks again!!<br /><br />P.S. If anyone wants a factory manual you can get them from here:<br /><br /> https://www.mercurypartsexpress.com/partsexpress/feedback/pubsform.asp <br /><br />My apologies if this is well known to you all but I had to find it myself :-D
 

JB

Honorary Moderator Emeritus
Joined
Mar 25, 2001
Messages
45,907
Re: First time out - am I crazy or is something wrong?

Hi, Newbie.<br /><br />The Correct term for the water stream outlet is "tell tale".<br /><br />Welcome to the board. :)
 

Merc90HPnewbie

Petty Officer 2nd Class
Joined
Jul 27, 2003
Messages
178
Re: First time out - am I crazy or is something wrong?

OK!<br /><br />I got the serial # off the motor. I am pretty sure it's an 85 or 86. The Serial # is 6624434. I'm picking up a SELOC service manual and an impeller kit today. A "real" manual from Mercury is on the way. Then later I get to curse and scream as I try to do this job myself. Any advice or other things I'd need to know? I've never worked on a marine engine before, are there special precautions involved? For example, coating bolts with some kind of anti corrosion compound or something? P.S. I run in a river so there's no salt water to worry about.<br /><br />Thanks
 

sharkcat

Petty Officer 1st Class
Joined
May 4, 2003
Messages
285
Re: First time out - am I crazy or is something wrong?

YOU ARE CRAZY!!! fancy writing an essay like that<br />using up precious bandwidth its a wonder MOD 1 didnt get his knickers in a twist & delete you... :D :D any way its a 1985 & your cooling system is not well get a manual & fix it before you use the boat again or you will be spending serious money rebuilding the powerhead.Good luck :rolleyes:
 

Merc90HPnewbie

Petty Officer 2nd Class
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Jul 27, 2003
Messages
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Re: First time out - am I crazy or is something wrong?

When I go to mercurypartsexpress.com and put in my serial number, one of the parts it gives me the option to buy is an Autolube pump (with or without warning horn). So I guess it came standard on this model and the previous owner took it off?
 

sharkcat

Petty Officer 1st Class
Joined
May 4, 2003
Messages
285
Re: First time out - am I crazy or is something wrong?

hi newbie,just because there is an autoblend pump listed for your engine dont assume that it had one.Mercury made lots of different models that were fitted with different options.My advice to you would be to drain the fuel tank & then refill it with 50:1 premix.Then youll know that the fuel has the right amount of oil.Then when you need to add fuel you can premix it in a fuel can & pour it into the tank.
 

Merc90HPnewbie

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Jul 27, 2003
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Re: First time out - am I crazy or is something wrong?

Ok thanks for the advice. I'm planning to do that anyway, also going to drain the tank, although last weekend I used what was in there because the previous owner already had it out this season so I assumed it was fresh gas.<br /><br />Last night I noticed there was some oil dripping from the bottom of the motor, I had the motor tilted all the way up. The oil was relatively clean like honey so I guess it was gear oil for the lower unit (it was to far back to have come from the hydraulic pumps for the trim). I trimmed the motor back down and about a cup of water spilled out from the prop hub, and some splashed out from the cooling water inlet holes. I guess this was cooling water that was just collected in there. <br /><br />-Is the water thing normal?<br /><br />-What should I look for with respect to the oil leaking? All I checked was the two large setscrew caps for the oil drain and vent. It looked like the oil could have been leaking out around the sides of the lower one.<br /><br />-Also, when I went to buy the impeller and gasket the marina gave me a quart of gear oil. He asked if I was using premium or regular oil, and not to mix them....?
 

roscoe

Supreme Mariner
Joined
Oct 30, 2002
Messages
21,752
Re: First time out - am I crazy or is something wrong?

If the oil is coming from the fill/drain screw hole, replace the gaskets that are on the screws.<br /><br />When changing the impeller, make sure you read the manual a few times first. Mark the sections that pertain to your motor so you don't get mixed up and start reading info for the wrong motor.You will need to read: <br />Removing prop,<br />Draining lower unit oil (if you are changing it)<br />Removing lower unit,<br />water pump section,<br />re-installing lower unit,<br />and possibly... adjusting shift rod.<br /><br />It helps to have a second person, especially when re-installing the lower unit.<br /><br />*** DO NOT put grease on the TOP of the driveshaft.
 

Merc90HPnewbie

Petty Officer 2nd Class
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Jul 27, 2003
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Re: First time out - am I crazy or is something wrong?

Thanks!<br />I read the sections carefully, I have a few questions:<br /><br />-Do I HAVE to take off the prop? I don't see why, and I wasn't going to do it. Is it required if I dont need/want to look at the gears?<br /><br />-The book I got is the Seloc manual, first it goes through determining if you have a cam-shift 1 or 2, or an EZ-Shift type. I believe that I have a cam-shift type I but I am not sure. It says to put it in reverse gear and see if the prop ratchets or not when you turn it clockwise. Mine moves about 1/3 turn and stops. To me, that's not ratcheting but they seem to imply that it should just spin (like in neutral)- which it doesn't do??<br /><br />-The book mentions removing the bolt under the zinc trim tab and 'loosening' two nuts towards the front "but don't remove them until the lower unit is supported". I see all those parts, but the the book tells you to "remove the (single) nut in the middle under the antiventilation plate" - I don't have that, I have two nuts, left to right, under the antiventilation plate which seem to me that they hold the lower unit on, too. I'm not sure if I should remove these or not.<br /><br />-Does the lower unit have a gasket where it mates with the rest of the motor? If so I dont have a replacement, can I use something else?<br /><br />-The book has pages and pages on shimming the water pump to make sure that the driveshaft meshes correctly... can't I just put back whatever shim material I find in there already? And if not, where the heck do I get the 'shim material' they keep going on about?<br /><br />Thanks!!
 

roscoe

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Oct 30, 2002
Messages
21,752
Re: First time out - am I crazy or is something wrong?

The shims are "inside" the lower unit. You aren't going in there. Just removing the lower unit so you can access the waterpump which is on top of the lower unit.<br /><br />Taking the prop off, protects it from damage, allows you to inspect the prop shaft for damage and fish line. It can also prevent injury in case the engine starts up. Thats also why the book tells you to disconnect the battery AND remove the sparkplug wires.<br /><br />There is NO gasket between the mid section and the lower unit.<br /><br />Sorry, can't help you with what type of shifter you have.
 

Merc90HPnewbie

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Re: First time out - am I crazy or is something wrong?

Got it! Thanks, I think the book is getting a little more advanced then I want to go. I think I'll take the prop off after pulling the lower unit, when I can take it inside the house. I disconnected the battery and pulled all the spark plugs so I feel pretty safe fiddling down near the prop that it wont start.<br />I'm gonna try and do this tonite-- wish me luck :D
 

Merc90HPnewbie

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Jul 27, 2003
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Re: First time out - am I crazy or is something wrong?

PS you wouldnt happen to have the same motor would you? (1985 90 HP 6 cyl L head?) I'm trying to figure out which nuts to loosen to drop the lower unit without wrecking other stuff... what the book says is wrong or doesn't pertain to my particular motor...
 

andrewkafp

Lieutenant Commander
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Mar 15, 2003
Messages
1,668
Re: First time out - am I crazy or is something wrong?

Merc90<br />What does your motor look like ?<br />What colour band ? Blue, Brown, Red ? or other.
 

tmcalavy

Rear Admiral
Joined
Aug 29, 2001
Messages
4,005
Re: First time out - am I crazy or is something wrong?

On my 73 Merc, I have to drop the little fin just above the prop to get to one of the bolts/screws for the lower unit. On the top side of the lower unit right above the fin is a hole just big enough to get the socket into. Two on each side of the lower unit and the one under the little fin and my lower drops right off. Hope yours is as easy to do...good luck.
 

Merc90HPnewbie

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Jul 27, 2003
Messages
178
Re: First time out - am I crazy or is something wrong?

Hi!<br />Good question, I don't know - I didn't know color bands could differentiate between models. I will check tonight. I assume there's a band of color somewhere on the engine cowling?<br /><br />I pulled the bolt hiding under the zinc trim tab, as well as the two under the antiventilation plate, then I loosened two more that are foreward and above the antiventilation plate, and the lower unit did not budge. I hit it a few times with a mallet and no dice. The manual says to be sure you are in forward gear for this procedure, which I am, I tried putting it in neutral also and the lower unit did not drop off. I have a picture showing which nuts and bolts I removed which I will post as soon as I can find a site to put it on.<br /><br />Thanks for the help
 

Merc90HPnewbie

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Jul 27, 2003
Messages
178
Re: First time out - am I crazy or is something wrong?

Ok the first picture is:<br /><br />A: One bolt under the trim tab (removed)<br /><br />B, C: Nut under the cavitation plate, one on each side (removed)<br /><br />D: Starboard side nut shown here, there is one on the port side too. I loosened these<br /><br />At this point the lower unit does not budge or seem like it wants to come off.<br /><br />2nd picture:<br /><br />Do I remove this nut labelled E? It has a red plastic cap on top of it<br /><br />Thanks<br /><br />(I can't hotlink to these pictures, you have to cut and paste the URLs below)<br /><br />Picture one:<br /><br /> http://www.theantitrust.com/ul/merc90a.gif <br /><br />Picture Two:<br /><br /> http://www.theantitrust.com/ul/merc90b.gif
 
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