Re: replaced impeller - still not peeing water
The older small Merc's have a small nylon (plastic) retainer that sits under the powerhead which holds the rubber grommet in place. Under overheated conditions, it often distorts and closes down, restricting the outlet water flow. If you have checked the powerhead for flow, and the tattle-tale tube for flow, then this is most likely your problem. Assuming that the impeller did not break up, there should be no further restrictions in the system. If the impeller broke apart, you need to navigate the cooling system looking for missing parts. Good luck!