2002 Mercury 9.9 4-stroke

mjbrueck

Petty Officer 2nd Class
Joined
Sep 7, 2004
Messages
108
I recently bought a used 2002 Mercury 4-stroke 9.9. When I got it, it was running rough, but would smooth out and run better when partially choked (The previous owner used it as a kicker and claimed to have only a couple hours on it. Don't know if that was true, but it was clean enough to eat off of when I got it.). I rebuilt the carb and it improved the running, but it's still seems like it's short on power. <br /><br />The motor is on a 12' boat and at about 550# total displacement (boat, motor, me, gear, etc) it was running 13mph at 4400 rpms. Prior to rebuilding the carb, it would max out at 11mph at 4000 rpms (and the choke pulled out 2/3 of the way). It has a factory 9x8 prop and it's in good shape. I know someone with the same hull as mine that has a 6hp 2-stroke, and he gets the same top speed.<br /><br />There is no increase in speed from just over 1/2 throttle to full throttle. In fact, it runs best just over half throttle (I'm assuming that since this is the same motor as the 15hp, the fuel flow through the jets has maxed out near half throttle and giving more throttle is only allowing more air and changing the air/fuel mixture.)<br /><br />My dad just bought a 9.8 Tohatsu 2-stroke that pushes his boat (about the same weight as mine) at close to 25 mph. He has a 15" shaft and my boat has a 20" transom, so I can't put it on my boat to compare. So my question is, is there something wrong with this motor, or were these big, heavy 4 strokes just dogs?
 

TOHATSU GURU

Admiral
Joined
Jul 22, 2004
Messages
6,164
Re: 2002 Mercury 9.9 4-stroke

It's not a dog, however, it's in the same family. But your engine should be performing better than it is. Go back and clean it again. You probably have a jet that still has some varnish build up in it. I would expect it to run the boat around 20 mph. Make sure you have the engine in the right trim position too.
 

mjbrueck

Petty Officer 2nd Class
Joined
Sep 7, 2004
Messages
108
Re: 2002 Mercury 9.9 4-stroke

Thanks for the reply. I'll pull apart the carb and reclean it.
 

mjbrueck

Petty Officer 2nd Class
Joined
Sep 7, 2004
Messages
108
Re: 2002 Mercury 9.9 4-stroke

I took apart the carb again, thoroughly soaked, blew it out, soaked more, etc. Today I got it up to 4900 rpms and about 17 mph (with about 50 pounds more equipment than my last post). I usually fish with either another adult or my two boys, so I'd like to be closer to 5500 rpms when I'm solo. I guess the next step will be a 9-1/4 x 7 prop (I'm just a little worried that I'll hit max rpms prior to fully planing - I've been in that boat before (pun intended)). <br /><br />Elvin, was there any difference between Tohatsu's 9.9 and 15 other than the carburetor (for those that don't know, the small 4-stroke Mercurys are Tohatsus, rebadged)? The reason I ask is that a new prop would be about $80, and a new carb (15 hp Mercury carb) is $150. I've never used the boat in any HP restricted lakes (and don't even know of any), so that's not an issue - moral or otherwise.
 

TOHATSU GURU

Admiral
Joined
Jul 22, 2004
Messages
6,164
Re: 2002 Mercury 9.9 4-stroke

I think that one has a Yamaha powerhead and a Merc lower unit. <br /><br />Sorry
 

rodbolt

Supreme Mariner
Joined
Sep 1, 2003
Messages
20,066
Re: 2002 Mercury 9.9 4-stroke

hello<br /> thats why the make test wheels:) to prevent chasing ghosts.<br /> its a method to insure the motor makes power before playing with props but it sounds like your on the right track.
 

mjbrueck

Petty Officer 2nd Class
Joined
Sep 7, 2004
Messages
108
Re: 2002 Mercury 9.9 4-stroke

Thanks Elvin, I always thought it was a Tohatsu. I checked Yamaha's website and my manual, and you're right (323cc, not 328cc powerhead).<br /><br />Rodbolt, good advice. It's still under warranty, so a trip to the dealer and in his tank will be the next step.
 
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