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Many thanks for the detailed response and the illustration. Very clear. So trimming some strands of the wire a bit is acceptable I guess and won't cause voltage drop?
I have a 56 ft saiboat with a 24 volt system with an autopilot computer midships with a power wire going to an electric motor powering a hydraulic pump driving a ram attached to the quadrant in the lazarette, a potentially wet place so needing a good waterproof connector system. The wire feed...