2005 4.3 liter Mercruiser ignition trouble

kepruno

Cadet
Joined
Aug 10, 2025
Messages
24
Get a 12-14 gauge jumper wire with alligator clips and clip one end to the same terminal on the key switch, the other end to the positive terminal on the ignition coil. Just run the wire right across the boat. Bet it starts.
I bet you are right but I don’t think that will tell me where the problem is. I now know I’m losing power somewhere between the switch and the coil. That kill switch seems awful suspect? Does anyone have info on how to get it out without wrecking it.
 

alldodge

Moderator
Staff member
Joined
Mar 8, 2009
Messages
43,218
I bet you are right but I don’t think that will tell me where the problem is. I now know I’m losing power somewhere between the switch and the coil. That kill switch seems awful suspect? Does anyone have info on how to get it out without wrecking it.
Correctly I don't see how the kill switch is the problem because you said
Every wire except the purple has or gets 12 volts when the key is turned to start. To further clarify, every single wire is disconnected except the power.
The purple is not getting power so it's currently not the kill switch
 

kepruno

Cadet
Joined
Aug 10, 2025
Messages
24
Correctly I don't see how the kill switch is the problem because you said

The purple is not getting power so it's currently not the kill switch
That’s when I had my head up my ass and I was checking the wrong purple.
I should have said every connection except A gets power when the key is turned to start.

Currently have power at the switch (I), not at the coil.
 

nola mike

Vice Admiral
Joined
Apr 22, 2009
Messages
5,680
That’s when I had my head up my ass and I was checking the wrong purple.
I should have said every connection except A gets power when the key is turned to start.

Currently have power at the switch (I), not at the coil.
I think you need to summarize what exactly has been done to troubleshoot, and what exactly the symptoms are/where. especially since you supplied wrong information...(what is "a"? accessory on the key switch? irrelevant if so)
 

kepruno

Cadet
Joined
Aug 10, 2025
Messages
24
I think you need to summarize what exactly has been done to troubleshoot, and what exactly the symptoms are/where. especially since you supplied wrong information...(what is "a"? accessory on the key switch? irrelevant if so)
Agree that ‘a’ is irrelevant. Now I know.
Summary:
1) followed trouble shooting flow chart to -replace distributor sensor - so I did. Cap/rotor and sensor all replaced.
2) low voltage at +terminal on coil while cranking. 12v with key on.
3) ‘I’ terminal at keyswitch has 12 volts while cranking - with all wires connected - new key switch is functioning properly (so was the old one) voltage at power supply to key never drops either.
4) I learned more about 12v systems in the last week than the past 46 years on this rock
5)Appears to me I’m losing power between the key and the coil. I’d like to look at the connections at the kill switch but I don’t know how to get it apart without wrecking it.
 

Bondo

Moderator
Staff member
Joined
Apr 17, 2002
Messages
71,288
5)Appears to me I’m losing power between the key and the coil. I’d like to look at the connections at the kill switch but I don’t know how to get it apart without wrecking it.
Ayuh,........ Is there ignition power(purple) at the big cannon plug, where the boat meets the motor, when the key is "On",..??

Rather that takin' a chance on breaking that switch, any chance you can see the wiring behind that panel,..??
There should be a red, a green, 'n blue wires for the trim,....
a yellow/red wire to the neutral safety switch, 'n back to the harness,....
'n of course the purple wire up to the kill switch, 'n back to the aft harness,....
 
Top