Hydraulic cylinder rebuild

Captndrydock

Petty Officer 3rd Class
Joined
Mar 9, 2020
Messages
85
I'm looking for suggestions on how to get a trim/tilt hydraulic cylinder re conditioned. I can attempt to do it myself. I have the rebuild kit, but finding the right sized wrench is proving to be a challenge. I cobbled together a makeshift pin wrench but I can't get the nut to budge. I'm wondering if it's more worth while to have a hydraulic repair shop take care of it.

Any suggestions are appreciated!
 

Mc Tool

Chief Petty Officer
Joined
Aug 7, 2024
Messages
617
I'm looking for suggestions on how to get a trim/tilt hydraulic cylinder re conditioned. I can attempt to do it myself. I have the rebuild kit, but finding the right sized wrench is proving to be a challenge. I cobbled together a makeshift pin wrench but I can't get the nut to budge. I'm wondering if it's more worth while to have a hydraulic repair shop take care of it.

Any suggestions are appreciated!
Pin wrenches are one of them things that need to be reasonably stout , any flex will work against you , and you also need to clamp / hold the cylinder really well . You may be better off trying to crack that nut before removing cylinder , and get a bit of garden hose , 2-3 inches long , slice it down one side and put it over the ram shaft coz you dont want any dings it that when the wrench gets away on you :)
The nut will likely have an o ring around its circumference and they can "stick" . A bit of heat may help but I wouldnt want to get it much hotter than you can hold your hand on it .....so hot air gun rather than gas torch .
 

Captndrydock

Petty Officer 3rd Class
Joined
Mar 9, 2020
Messages
85
Pin wrenches are one of them things that need to be reasonably stout , any flex will work against you , and you also need to clamp / hold the cylinder really well . You may be better off trying to crack that nut before removing cylinder , and get a bit of garden hose , 2-3 inches long , slice it down one side and put it over the ram shaft coz you dont want any dings it that when the wrench gets away on you :)
The nut will likely have an o ring around its circumference and they can "stick" . A bit of heat may help but I wouldnt want to get it much hotter than you can hold your hand on it .....so hot air gun rather than gas torch .
Thanks for the tips, MC. I have a heat gun and will try that. Garden hose too. First I need to find a pin wrench that fits better. I bought a gland nut wrench that hooks to a socket wrench, but the pins weren't the right size. My mistake... So far I haven't found replacement pins that will state the size...

As best I can tell a shop would charge $400, so not gonna do that. Looks like an easy job once the nut is off.
 

Lou C

Supreme Mariner
Joined
Nov 10, 2002
Messages
13,340
When I did mine, I heated the end of the cylinders with a heat gun but not that hot, because the hydraulic fluid inside is flammable! I left the cyls on the transom mount and had to use my full weight/strength to get the caps to budge. Was able to get both off of a salt water used and moored boat, so it CAN be done. Used a couple of BRP (OMC) rebuild kits for my 1988 Cobra.
 

Captndrydock

Petty Officer 3rd Class
Joined
Mar 9, 2020
Messages
85
When I did mine, I heated the end of the cylinders with a heat gun but not that hot, because the hydraulic fluid inside is flammable! I left the cyls on the transom mount and had to use my full weight/strength to get the caps to budge. Was able to get both off of a salt water used and moored boat, so it CAN be done. Used a couple of BRP (OMC) rebuild kits for my 1988 Cobra.
Thanks, I'll try the heat gun
 

Lou C

Supreme Mariner
Joined
Nov 10, 2002
Messages
13,340
Trim ram cap removal.jpgTrim ram cap removal.jpg
getting off the end caps (not easy)
Tilt n trim repair 1.jpeg
taking apart the piston and ram rod from a set of freshwater used cylinders I bought to replace all the seals
Trim ram rebuild.jpg
original cylinders with re-done seals on freshwater used internal parts....
PS
the original OMC seals lasted 36 years before they started to leak!
 
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