Exhaust riser restrictor plate - Volvo Penta sterndrive 3.0 GLP-D 4-cylinder petrol

Kwanza

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Hi all, looking for answers to the below issue affecting my first ever boat, recent owner.

Volvo Penta 3.0 GLP-D, 4-cylinder, sterndrive, petrol engine on a Glastron 5.2 m fiberglass boat.
Engine runs OK, warming up to ~175 F in ~10 minutes, and will run at this temperature.
Top J-hose, from engine circulation pump to thermostat housing becomes stiff, like a tennis ball. Occasionally, this hose would split due to the pressure.
I'll do a 40 km trip with the recommended 3200 RPM, all good, then next day it will split after 10 minutes. No overheating, still ~175 F, only pressure.
The hose on the other side of the thermostat, going to the manifold is of a thicker material and smaller diameter, difficult to gauge how pressurized it is.
If I remove this hose from thermostat to manifold, then the J hose from engine circulation pump to thermostat is not pressurized any more. As soon as I replace the thermostat to manifold hose, the J hose from engine circulation pump to thermostat is again pressurized. This J hose is warm, ~running temperature of ~170 F. A color diagram I've seen seems to indicate this hose should be cool, if I interpret this correctly. Should this J hose be cool even after warm up, what are the possible causes of it being hot in my case?

I have an exhaust riser extension - manifold + riser extension + elbow. Both the extension and elbow have four slots for the water circulation, however there is a restrictor plate on top of the extension, that is, between the extension and elbow.
All slots with fair bit of residue & clogging. Based on previous owner's service receipts, manifold and riser were replaced 3 years ago.
The position of the slot on the restrictor plate is on the side closest to the engine.

What are some of the paths I should take to try to solve this issue:
1. Replace manifold and riser as it is, with restrictor plate.
2. Clean riser extension and elbow and try to run engine without restrictor plate - observe operating temperature.
3. Clean riser extension and elbow and try to run engine with restrictor plate

Thank you for your help, and apologies if something doesn't make sense in my description.

 

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alldodge

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Welcome
Top J-hose, from engine circulation pump to thermostat housing becomes stiff, like a tennis ball. Occasionally, this hose would split due to the pressure.
I'll do a 40 km trip with the recommended 3200 RPM, all good, then next day it will split after 10 minutes. No overheating, still ~175 F, only pressure.

The exhaust defiantly needs cleaning, but I would replace them. The reason the pressure builds so high is due to the restriction in the exhaust
 

Kwanza

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Mar 6, 2026
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4
Welcome


The exhaust defiantly needs cleaning, but I would replace them. The reason the pressure builds so high is due to the restriction in the exhaust
Thank you. I also read on a previous post that this restrictor plate should only be installed if there is an additional hose to the elbow, shown here I think with 19. My riser elbow does not have any additional hoses attached. Can only see the temperature sensor, and an Allen bolt. If this is correct, then should my setup be reassembled (after cleaning) without the restrictor plate (11), and using a single full flow gasket between extension and elbow?
Thank you again.
 

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alldodge

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should my setup be reassembled (after cleaning) without the restrictor plate (11)
Yes, hose 19 would be there to use the plate, otherwise use full flow gasket
 

Kwanza

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Mar 6, 2026
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4
Thank you for the helpful answers. One other question around the same issue is whether this J-hose, from the engine circulator pump to thermostat should stay cool, or should be closer to the engine's running temperature. If I read the below diagram correctly, this J hose (#9) should always be cool? In my case this hose warms up to operating temperature, ~170 F, also the part of the thermostat housing where this hose connects (indicated with 12).
Likely due for the restriction on the exhaust, however engine would not overheat, with both manifold and elbow temperature as expected. Thank you.
 

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