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    '03 df115 shift problem

    Hi, I am experiencing some problems with shifting into reverse. I have already eliminated the controls, cables, cable adjustments, and engine shift linkage and shaft. The clutch dog never slips out of gear once it has engaged. The engine shifts smoothly when on the hose, but when in a test tank...
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    Flywheel torque

    Hi Can anyone tell me the flywheel torque spec for a 1988 80 hp 3cyl? Thanks
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    Professional Suzuki Tech Please Help

    Hi, I picked up a non running 2003 DF115 serial # 11501F-422791. I have been looking it over to see what might be wrong with it. I did a compression test and am getting 225-230 psi on all cylinders and not hearing any noises to indicate anything internal gone wrong. I removed the ECU ( ECM ?)...
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    1988 80hp 3 cyl VERY hard shifting

    Any info would be helpful. I have disconnected the cable at the engine and even removed the lower unit to find the bind up. It's almost impossible to shift and I think something may be going on in the gear case. When I do get it to whichever gear I want it runs along great, but it requires WAY...
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    Suzuki DF115 4 stroke 2003

    I just picked up this non running motor and want to start going through it. I have zero experience with 4 stroke outboards. I'll start with the compression check I guess. Can anyone tell me what kind of numbers I should be looking for and if there is anything different I need to do than with a 2...
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    Stuck Floats?

    Hi All, I have a 1988 3cyl 80hp Mercury that gave me some trouble last weekend. We took the boat out and it ran great during the 25 min trip to our destination. I tied it up at the mooring and left it for about six hours. When we went to leave, it started right up as usual, but stalled about...
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    Johnson Controls for Mercury Outboard

    Hi All, I'm swapping over all my components to a new hull. I currently have a 1988 80hp Merc with binnacle controls on a center console. The new boat will need side mount controls so the current ones won't work. I've seen universal controls that work with all motors. I have 3 sets of J/E dual...
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    flywheel bolt size 1990 120

    I forgot what size bolts I need to pull the flywheel on my 1990 120. I had some from the last pull but I misplaced them and need to get some more.
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    Bad stator??? 1990 120

    My engine ran for a couple weeks and then developed another problem. It will start, but does not want to stay running for more than a minute or two. When I put it into gear it just bogs and stalls. I plan on borrowing a peak reading meter to check the stator and tb this week. Is it possible the...
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    My looper is cursed...

    No matter what I do, or how much $ I spend, my looper just fails to run right. It was only one week ago I tank tested it and all was fine. I put in on Sat. and it runs like crap. Come to find out one of my less than a year old coils had a major crack in it. Will it ever end? Why can I fix...
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    I want to build a test tank

    For my 1990 120hp Johnson. I was thinking I could build a plywood box 30" deep, 72" long and 36" wide with a cover. Would this work considering I will be using a test prop? Anything special I should add inside ie; baffles etc.? I'm a carpenter so building one that won't come apart is no problem.
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    Mark42

    http://unclehenrys.com/CLASSIFIEDS/Search/ExhibitDetail.aspx?ExhibitID=-2136902777&ishistoricsearch=N&ReturnPage=%2fClassifieds%2fSearch%2fResults.aspx%3fsearchid%3d15492865%26searchresultindex%3d1%26ishistoricsearch%3dN%26maxrows%3d40%23-2136902777
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    Any johnyrude mechs here in NH or ME?

    I thought my boat was fixed by the mech who worked on it a couple months ago. I just found out that when he was able to get the 6k rpm out of it that he did it on a flush adapter. Are any of you guys in my area? I need someone to fix this thing. I can't do it.
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    What is 6455296 v6 merc?

    Anyone know what year and hp this is? Thanks
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    Evi40hp conversion/rehab complete pic

    Tiller conversion complete. I rebuilt carb, cleaned everything up, repainted, put all new hoses on and a few other things. I'm real happy how it came out. This motor was thrown in with a boat/trailer package I paid $275 for.Thanks to the forum members for the help, particuarly Paul Moir.
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    Happy Winter Holiday From Alden

    Please accept with no obligation, implied or implicit, my best wishes for an environmentally conscious, socially responsible, low stress, non-addictive, gender-neutral, celebration of some sort of holiday on or about the winter solstice, practiced within the most enjoyable traditions of the...
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    Paul Moir Re;1972 40hp tiller conversion

    Hi Paul, If you remember I'm in the process of converting my evi 40 to manual start tiller steer. I have all the parts on now but am having trouble with the stop switch. The threads on the switch don't seem to be long enough to get the nut on the back when you put it through the cable clamp...
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    When you don't want neighbors..

    Here are a couple cool houses I go by every trip out. Leaving the harbor: Approaching my island mooring:
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    How to test vacuum cut out switch

    1972 Evi 40hp: How do I test this? The manual is a lot vague. Can I test without starting the motor?
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    Johnson 120 badge

    Where can I get a rear cowl "120" badge for my 1990. I ordered one from ishopmarine but it never came. The dealer says NLA and twincity didn't have one. No luck on ebay either. Even if I could just buy the plate, my uncle could make me a sticker to go on it.
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