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    Suzuki DF115 2004

    Ok folks I have this ticking noise coming from what sounds like a lifter but as we all know these motors don't have lifters they have tappet shims anyway I tore off the valve cover today checked all the tappet clearances and the are within the tolerances of .229-.279 Now when I power up to...
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    8th Time Rebuild

    Alrighty, I have written in many times trying to figure out how and why there was water in oil on a 2004 Suzuki 115DF well I've narrowed it down to a crack in block. I've got what appears to be a blister at the bottom of water jacket surrounding the pistons area but the blister is between the 3...
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    Methods of Torquing the head down

    So I have the Suzuki DF115 model I've followed the service manual before or thought I had in torquing the head onto the cylinder block not only doing the steps and sequencing I apparently had done something wrong---- However just wondering what some of you had done or is currently doing in...
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    Need a Suzuki Mechanic's ADVICE

    2004 DF115 Suzuki- Still getting water in oil only under a load Started out having water in oil unfortunately end result was white foam. I bought a Full gasket set - proceeded to go after my head gasket which wasn't it. I followed the service manual to fit back together torquing sequence.(Maybe...
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    Crush Gaskets

    I've got a DF115 2004 Suzuki I've been searching for a water leak into my oil for quite some time now or seems like it I've had the motor torn apart 3 times now and every time I tear this apart NEW crush gaskets are used in which we all know are not cheap let alone waiting for them to show up my...
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    Cleaning white oil from engine parts DF115 04'

    OK Folks I've got water mixed with oil that I know but what is the best solution in getting all the gunk out? (White contaminated oil) I have some Super Degreaser Nonflammable solution almost feels like a soap but it's a degreaser concentrate 1 to 20 gallons of water started to clean with last...
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    Got a question/s confused

    Trying to breaking down my DF115 Suzuki I think I have a blown head gasket. After reading the manual it says to release the power head from engine holder and put on engine stand does someone here have a picture of what that looks like is it like a car engine? So I'm taking the engine that is...
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    Suzuki DF115 prop 2004/Water in oil

    I took the boat out fishing last week buzzed around going from one spot to another whiling doing so the motor just died as if it ran out of gas i pumped the ball and off we went scratched my head as to why of course but ran fine for the rest of day. I got home to wash her up seen oil on off...
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