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  1. Z

    Mercruiser lower reinstall, small problem

    The washers I found didn't match the specs given so I ordered a new one. Got it yesterday, and it is identical to one from the floor. New one doesn't match the spec given either, go figure. Looks like it was just a missing washer. I'll be pretty busy the next couole weeks, but I'll try to...
  2. Z

    Mercruiser lower reinstall, small problem

    Thank you very much. I'll measure the couple washers I found and see if one matches, if not I should still have time to order one before I want to get the boat in the water. I figured it was some simple problem, but have had too much go on this winter to remember squat.
  3. Z

    Mercruiser lower reinstall, small problem

    I did replace the impeller, just referred to it as the water pump above. I pulled everything apart to be sure it was the bellows leaking last fall. The lower unit was sitting on the floor under the boat for the last six months. The upper gearcase was sitting next to it. They only moved once...
  4. Z

    Mercruiser lower reinstall, small problem

    I have a 1990 Lund with 4.3L mercruiser alpha one gen 1. I just replaced the bellows. I took it apart last fall, to make sure it really was the bellows leaking, then put it off for the winter. I had no problems replacing the bellows itself with all the parts people said would be difficult. I...
  5. Z

    1996 Johnson 40hp No Spark

    Power pack fixed it. Good spark, fired right up.
  6. Z

    1996 Johnson 40hp No Spark

    Got the dva adaptor. Using Vac is a completely wrong testing method. Vdc would have given me more useful info, but still been wrong. Ignore the people that say you can use a couple certain fluke meters set to max. I have one of the three listed and it didn't work. Long story short everything...
  7. Z

    1996 Johnson 40hp No Spark

    After some more research tonight, I believe I can not trust my peak voltage readings. I have ordered a DVA adaptor and will test again after I receive that. With the exception of the 30vac produced while cranking where there shouldn't be any. I don't know if that would cause a no spark...
  8. Z

    1996 Johnson 40hp No Spark

    Got a manual. Searched for specific testing procedures. Came up with some inconclusive results. If I go by the readings I got, then I need a new stator, power pack, and coil. All resistances are within limits except for the coil, but cranking voltages are not. Charge coil resistance is OL...
  9. Z

    1996 Johnson 40hp No Spark

    Found a wiring diagram. Too bad it is in black and white.
  10. Z

    1996 Johnson 40hp No Spark

    I am trying to help a friend with a boat they just bought. Model J40TTLEDS. I've searched and tried several testing suggestions, and most of the wiring colors they reference don't match what I have here. Long story short it was purchased not running. I repaired a bunch of wiring, not...
  11. Z

    '83 and/or '92 Evinrude 115hp #1 cylinder scoring

    I have a 1983 Evinrude 115hp V4. Model E115TLCTE. Got it 3 years ago, rebuilt the lower unit, rebuilt 1 carb, replaced the other, replaced all 4 coils and 1 power pack, along with all the fuel lines big and small. Ran great most of the time. Have it on my 24ft pontoon went through 2 props trying...
  12. Z

    Pontoon Ventilation Problem

    I have a 1987 24' Pontoon, with a 1983 115hp evinrude with a couple problems. I bought this pontoon last year and completely rebuilt it. All new floor, seating, console, steering cable, etc. Re-welded all the railings, made it like new again. I got the 115hp evirude for it and am using it...
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    1983 Evinrude 115hp has low power, until it pops under load

    I have a 1987 24' Pontoon, with a 1983 115hp evinrude with a couple problems. First some background. I'm a diesel tech, with 10 years experience with trucks, and a few with cars before that plus all my own stuff. I completely understand how gas and diesel engines in vehicles work, and...
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