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    115 Crossflow Stripped Important Bolt

    It may be causing an air leak in these 2 little holes right beside the stripped bolt. I’m no OMC tech but just a thought?
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    115 Crossflow Stripped Important Bolt

    Had the manual beside me, was following its values. Can’t remember off the top of my head.
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    115 Crossflow Stripped Important Bolt

    I just stripped em out tightening by hand. Was bound to happen I guess. Only 2 out off all of them, and I didn’t think they were too important otherwise I would have fixed them right then and there before installing back on boat.
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    115 Crossflow Stripped Important Bolt

    Was likely not the first time it had been opened up. Any idea if that second bolt has anything regarding its performance, or where it goes too/what’s behind it?
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    115 Crossflow Stripped Important Bolt

    Can you check on your block where this other bolt goes into, as this one also stripped on me but I put in a different bolt of same length but cross thread, it’s tight but might not actually be tightening anything, I’m gonna be repairing this one too. Number 14 in diagram,
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    115 Crossflow Stripped Important Bolt

    Yeah it didn’t seem like it was too important but when it effected my WOT RPM by 500 got a bit worried. Compression is still 130psi in each after rebuild, My #1 plug looks a bit black so thought maybe the carb wasn’t feeding it gas because it wasn’t tight, leaking the fuel elsewhere rather than...
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    115 Crossflow Stripped Important Bolt

    I did find one a bit longer but it had different threads, I jammed it in there (stupid me) and it seemed like it got tight but I think it was just the threads cross-threading, I don’t think it tightened the intake manifold to the case properly as it was running the same as withought the bolt...
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    115 Crossflow Stripped Important Bolt

    So when I rebuilt my 97’ 115 crossflow I forgot to put one of the hooks that holds the wiring harness behind a bolt, last summer I took the bolt out and put the hook behind it when I tightened it I stripped the threads accidentally, the motor lost 500rpm off WOT from this (guess it had a...
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    No power at WOT

    Have good spark, got home early and got one from CT. Was jumping right at 3/8". one of the 4 was jumping even better. So spark shouldnt be causing the issue.
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    No power at WOT

    I haven't tested spark yet, not quite sure how. Don't have a spark tester, may get one this week and see what results I get. 2 years ago I checked by grounding the plugs to a bolt and all had blue spark but not sure if it was jumping the correct gap?
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    No power at WOT

    Alrighty guys new season, new (or the same) problems. Last year I posted about my Evinrude 115 crossflow on my turbojet eating a ring, Thanks to "jimmbo" and "racerone" comments was able to complete it and it went (in my opinion) very well. After getting it back in the boat it idled...
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    Crossflow 115 BIG issue

    im pretty sure its the seloc manual
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    Crossflow 115 BIG issue

    doesnt cover it well unfortunantly, especially after rebuilt.
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    Crossflow 115 BIG issue

    How do I set the timing when putting back together? Want it to be atlest close while doing break in so I can set it properly at wot after break in.
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    Crossflow 115 BIG issue

    OK understandable, the place in orillia I took mine too didnt do the re sleeve, they sent it to some other shop and now it's in their hands, apparently a good friend of the owner heiths. So still waiting. is the loctite 518 i got for the case halves the right stuff to use?
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    Crossflow 115 BIG issue

    where are you located?
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    Crossflow 115 BIG issue

    Yes I'm aware, but if you read I'm asking why they're gonna bore out the other cylinders if the new sleeve is std size. shouldn't they just have to Hone them? I'm putting in 4 new pistons and rings.
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    Crossflow 115 BIG issue

    Alrighty, Well its been almost 2 months now, ended up going the sleeve route, ended up taking to the orillia shop and they said 2-3 weeks (2 months ago lol), now they keep telling me next week every week so im starting to loose my patience here. Once I get it back anything special I should know...
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    Crossflow 115 BIG issue

    Its hard to find a block for a turbojet, lots of outboard block but...
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    Crossflow 115 BIG issue

    So I took it to the shop in orillia last week and today they called me it saying it needs to be sleeved. Not sure why or if thats true but wanted to get your thoughts?
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