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    Evinrude 40 making a clunk sound at low speed

    Ran my motor onto a gravel bar at 3/4 speed. The hit was hard enough to brake a chunk of one fin off the prop. I seem to have damage to both the powerhead and the lower unit now. Powerhead is making a clunking sound at low speed. When I spin the flywheel by hand I can feel the clunk just...
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    1991 40 hp Evinrude - location of neutral switch

    I have rebuilt this motor from a boxes of parts. I have it all assembled but turning the key does nothing. Power choke works/clicks. I jumped direct to starter and it works fine. Solenoid works when I jump from key hot to main hot. I am certain that the circuit is broke somewhere and I am...
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    Top bearing on 40hp Evinrude seems to large - pin wont line up?

    I am reassembling a 1990 40 hp Evinrude and I am stuck. The disassembly was done by a shop a year ago. Everything went smooth until I tried to line the crankshaft bearings up with the alignment pins. The center bearing lines up and the bottom bearing, no pin, lines up. The top bearing holes...
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