03 Yamaha 200hp OX66 seems to be eating batteries...need suggestions

big_b16

Seaman
Joined
Jan 18, 2008
Messages
74
I've had this boat for a couple months now and am having a problem with the brand new Interstate cranking battery. After using it for a few weeks it lost enough charge to not even power the fish finders while on the lake. I only had a 2 bank charger on the TM batteries so I figured being a bass boat and not having lots of running time...the motor charging circuit didn't have enough time to recharge. As a result, I bought a 3 bank Guest charger that gave the cranking battery a 5 amp charge when plugged in. To rule out the battery, I took it to an Interstate dealer who charged it fully and performed a load test verifying it was good. After I got it back, I installed the charger so it shouldn't have run lower than it would fishing for 3 hours...then charged in the evening. I've used it 3 times since the full charge at the dealer (3-5 hrs max) and every time I plugged in the guest charger I always had a green light only (indicating fully charged). After getting the battery back from the dealer, the volt meter never went above 12-12.5V while underway so I figured it was already charged and the charging circuit was not needing to charge it.

Last night, I fished for 2.5 hours and didn't have any problems on the water. I got it home and plugged in the charger to charge the TM batteries (the cranking battery showed green). After I unplugged the charger, the tilt/trim would not work and I have no power at the console...key will not even put the low pressure light on at start up. Both terminal connections were secure. I pulled the battery and checked it with a hydrometer (got from the guys at Interstate)...charge was very low (bottom 15%).

My question is this...what would cause a battery to discharge down to virtually nothing when there should not be any load? I left the power switch on accidentally after I pulled away from the boat ramp but it was only on for 30 minutes until I got home...I know a GPS puck can draw some current while it has power applied but not enough to drain the battery down to nothing. Either way I plugged in the charger after shutting the switch off so it should be a non-player. All that was done was plug in the guest charger. Can a bad bank on a charger drain a battery or just not charge it? Should the charging circuit always put out 13-14V on the volt meter while underway?

Thanks for any inputs...I'm just trying to shorten my troubleshooting time before I have to put the boat up for winter storage.
 

Silvertip

Supreme Mariner
Joined
Sep 22, 2003
Messages
28,771
Re: 03 Yamaha 200hp OX66 seems to be eating batteries...need suggestions

Your battery is very likely good but the connections are not. A battery would have to be stone dead to not light an idiot light or instrument lights on the console. The voltmeter on the console gets power the same way all the other stuff does and if it is showing low while running yet the on board charger shows full charge when plugged in, that is a classic indication of bad connections either at the battery or the engine, or both. Looking at connections doesn't prove a thing. Disconnect, clean thoroughly and reconnect securely. Lose the wing nuts on the battery posts and replace them with stainless star washers and nuts that you can put a wrench on.
 

BaileysBoat

Senior Chief Petty Officer
Joined
Sep 29, 2008
Messages
716
Re: 03 Yamaha 200hp OX66 seems to be eating batteries...need suggestions

As above, go through the connections, but when you're done verify that the cranking battery is being charged. Put a voltmeter directly at the battery, and check on the charger and at high idle.
 

big_b16

Seaman
Joined
Jan 18, 2008
Messages
74
Re: 03 Yamaha 200hp OX66 seems to be eating batteries...need suggestions

I think I'm going to cut all connections off and re-solder on all new ones. I've got enough play in the wires to do that. Should the volt meter on the dash read less than 14V? I suppose the battery should show 14V while at 1500-3000RPM as indicated in Seloc? If I'm getting 14V at battery then I can trace the wires fore of there to the volt meter. I'll replace the stinkin fuses at the pos terminal too. Wish I didn't have to re-wire boats when I get them...at least I know it'll be good when I'm done. Thanks guys.
 
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