1968 55hp rude' choke issues

Thunderhawk

Petty Officer 3rd Class
Joined
May 7, 2007
Messages
75
Hey everybody, working on my old Triumph gettin the old girl ready for another beautiful Michigan boating season.... anyway here is the problem: The choke solenoid works just fine on auto and with the dash switch, the problem is the choke doesn't close fast enough and it won't stay running unless I flip off the auto choke or keep the rpms up. Now I know there was a service procedure to remove the thermal sensor out of the circuit, but alas I cannot find here in this great forum.....can someone post a link or tell me how to do it?
Many thanks in advance.
 

jay_merrill

Vice Admiral
Joined
Dec 5, 2007
Messages
5,653
Re: 1968 55hp rude' choke issues

Here is is ....



JohnsonSB1335.jpg
 

Thunderhawk

Petty Officer 3rd Class
Joined
May 7, 2007
Messages
75
Re: 1968 55hp rude' choke issues

I'm a little unclear:confused:, from the sensor there is a two wire connector, do I disconnect and jump the pins on the choke side? Could you explain the circuit to me if you know it. If not I'll have to test it or get a manual Thanks.
 

jay_merrill

Vice Admiral
Joined
Dec 5, 2007
Messages
5,653
Re: 1968 55hp rude' choke issues

I don't own a '68 55hp and have never worked on one, so I'm going to have to try to help you based on looking at a parts diagram.

Once you unhook the connector from the thermo-switch, you should have isolated the choke solenoid from that switch. The purpose of jumping the terminal block positions on the later motors, is to direct current from the choke switch in the control box or dash panel, to both "hot leads" of the choke solenoid. On those motors, the #7 terminal is the control box/dash panel choke circuit, and the #8 terminal is the thermo-switch circuit. Jumping the #7 and #8 terminals sends the voltage to both solenoid wires on the down stream side of the terminals. Since your motor does not have a terminal block, however, you will have to find another way to do this.

Start by finding the choke circuit leading from the large, cylindrical plug that remains in the motor cowl. Once again, your motor doesn't have a terminal block, so the lead in question should terminate in an individual wire connector. On the later motors, the wire is purple/white, so it may be in your motor as well. If in doubt, use a multimeter or a 12v test light to find the wire that you need. Whichever you choose, place it so that you can see it from the steering position, while you actuate the choke switch.

Once you have found the hot lead from the control box/dash panel choke switch, you will need to wire it into both hot leads on the choke solenoid. The wires may be purple/white and purple/yellow. You will probably have to either splice the wires together, or make your own connector.

Once all of this is done, you should be able to obtain full choke solenoid actuation, through use of the steering position choke switch.
 

Thunderhawk

Petty Officer 3rd Class
Joined
May 7, 2007
Messages
75
Re: 1968 55hp rude' choke issues

Thanks again I will give it a try.:D
 

Thunderhawk

Petty Officer 3rd Class
Joined
May 7, 2007
Messages
75
Re: 1968 55hp rude' choke issues

Thanks Jay Merrill, advice was right on the money.:D
 
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