Re: 1969 evinrude 33 hp can it be done?
I have mixed feelings on this one. Even a month ago, I wouldn't have considered a telltale on such a motor. In fact, I still wouldn't if its a tiller steer, or if you boat in a place where the likelyhood of picking up a plastic bag, vegetation, etc. over the intake, is slim.
The reason why I may have a different opinion than I used to, is due to a recent experience. I put a telltale in my 1972 Johnson 65hp engine a couple of months ago. This motor is essentially identical to later OMC three cylinder motors that had them, and it isn't always readily apparent that the cooling system is functioning. I had wanted to do this for some time, and finally got around to it while doing another project.
As soon as I put the telltale in, I began a habit of glancing behind me every once in awhile to see if the stream was visible. Not long after, I was running up a bayou and picked up a clump of duckweed, which had wrapped around the intake on the gearbox. Since I was running at about 3/4ths throttle, had I not noticed the lack of water stream, I might have overheated the motor. Intead, I slowed to a stop, reversed the engine, and waited for the stream to resume. As I pulled away, I could see the chunk of duckweed floating in the water behind me.
Sometimes, objects like this will clear themselves before any damage is done, but sometimes they won't. For that reason, I'm now glad that I took the time to do this project. If you do it, I agree with TD that taking the head off is a good idea. This will allow you to find the best location for the nipple that you will have to install. It will also insure that you don't drill into something that you shouldn't disturb. Finally, it allows you to vacuum out all of the metal shavings from the drill.
If you perform the work, I would be interested in a description of how you did it. I have a couple of Johnson 33hp motors and you never know, I might want to do the same to them someday.