1971 135hp Mercury outboard lower unit

Ricky2

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Joined
Nov 10, 2004
Messages
10
Apperently a bearing must of went and allowed the prop to work its way up the shaft and ate the lower unit housing. I'm told its not repairable.

Are there any lower units that will fit onto this motor? Like any 70s 115hp?

Any suggestions would be appreciated.
 

daveswaves

Ensign
Joined
Mar 22, 2002
Messages
901
Re: 1971 135hp Mercury outboard lower unit

Apperently a bearing must of went and allowed the prop to work its way up the shaft and ate the lower unit housing. I'm told its not repairable.

Are there any lower units that will fit onto this motor? Like any 70s 115hp?

Any suggestions would be appreciated.
The midsection of the 71 and 72 was different than the later inlines, but the lower end should be interchangeable. Post a pic of your lower end damage if you want a second or third or fourth opinion on whether it can be fixed. Your description of the prop working its way up the shaft does not make a lot of sense, I have seen a lot of lower ends, never one where the prop worked its way up the shaft.
 

Ricky2

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Nov 10, 2004
Messages
10
Re: 1971 135hp Mercury outboard lower unit

Yeah, it was weird. The prop nut & shaft were sticking out past the prop hud by about 2-3". The prop was shaving off the the lower housing. I'll try and post a pic this weekend. The boats at the shore, hour away.

The lower unit I want to put in came off a 115hp merc serial number 3651300. Is there anyway to find out what year this motor is? Before I buy it I wanted to make sure it fits.

Thanks
 

emckelvy

Commander
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Jan 16, 2004
Messages
2,506
Re: 1971 135hp Mercury outboard lower unit

Any 115HP Inline Six lower unit that was available on a non-racing motor will bolt right up to your 1350 Merc.

Later-model lower units will have a 2:1 gear ratio whereas your 1350 likely has a 1.78:1. The 2:1 gears will typically give you a more favorable range of prop selection.

If you're already propped for max rpm, you'd need a prop with approx 2" more pitch. If you're not currently revving up to full potential, you'll probably find the same-pitched prop works even better than before.

HTH........ed
 

Chris1956

Supreme Mariner
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Mar 25, 2004
Messages
28,074
Re: 1971 135hp Mercury outboard lower unit

Ed, It sounds like his prop thrust washer was not doing it's job.

I dropped a inline six Merc Thrust Washer one day, and the force of it hiting the ground snapped it in half. True story, although I cannot imagine why it broke.
 

emckelvy

Commander
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Jan 16, 2004
Messages
2,506
Re: 1971 135hp Mercury outboard lower unit

Seen 'em run with the wrong thrust washer and grind up the gearcase. Or maybe there was a problem with the prop's rubber hub.

The thrust washer that broke in half probably already had a fracture in it, never seen one do that!

BTW I can't recall for sure whether the 1350's overdrive gear ratio was 1.78:1 or 1.87:1. Dyslexic perhaps. I do remember that the main jets are .0785" so that might be the corn-fusion!

Cheers.......ed
 

Ricky2

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Nov 10, 2004
Messages
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Re: 1971 135hp Mercury outboard lower unit

Rubber hub? Wow, now that you mention it I do recall seeing this rubber like hub sticking out past the prop also. So that failure allowed the prop to move forward. How is it retained?

So you're saying any 70s 115hp motor lower unit will fit? I may have more choices now.

Thanks
 

emckelvy

Commander
Joined
Jan 16, 2004
Messages
2,506
Re: 1971 135hp Mercury outboard lower unit

The center splined piece is bonded to the rubber and this whole assy is pressed into the prop with special tools. It's designed to 'give' when striking an underwater object, in order to preserve the drivetrain. If the rubber gets old/deteriorated and slips, it can allow the prop to wobble or move a bit and cause damage. Combine this with the wrong thrust washer and the potential for damage is high.

Very important to use the washer that's specified for the particular prop. Later-style props will use a different washer than the older ones. The newer-style uses a flat washer, whereas the older-style prop will use a thrust hub with a shoulder that fits into the prop body.

And there's no question that a later-style inline lower unit will fit your motor. I had a '79 Inline Six lower unit on my 1350; it looked good and worked great. '79 and newer had the re-worked gearcase with swept-back skeg and additional design features to prevent blowout at higher speeds. An excellent upgrade on an older motor.

One caveat: if your old lower unit's driveshaft uses an O-ring at the splined end, and the replacement doesn't have the O-ring groove, you'll want to grind a groove. This can be done easily with a Dremel or any old thin cutoff/grinding wheel mounted on an arbor in your portable drill motor. This O-ring seal is critical to keeping water out of the crankshaft splines (which will cause nasty rust). Later models use a special O-ring carrier assy pressed into the end of the crankshaft, and the O-ring just stays up there in the carrier. Thus the lack of a groove. Not a big deal but something to be aware of.

HTH..........ed
 

Ricky2

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Nov 10, 2004
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Re: 1971 135hp Mercury outboard lower unit

Ed and everyone,

Thank you for this very helpful insight. I will check.
 
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