1976 Galaxy Restoration Plan

lcrayne

Seaman Apprentice
Joined
Oct 28, 2003
Messages
36
Hey Guyzes. Remember this project. My original post was on Nov 2, 2003. Well after 23 months working off and on I finally got serious about it this spring and got it in the water last week. Runs great. Thirty-seven MPH with a high torque prop for pulling two water skiers. New floor is rock solid, a minimum of pounding, turns like it is on rails and jumps on plane in about four boat lengths. Before and after pictures at: http://photobucket.com/albums/b349/lcrayne/ <br />Now for the details. Ground all the old floor out to the hull forward of the engine well, replaced it with marine plywood resined on the underside, 3 1/2 gallons of Duraglass to level the edges of the new floor to the hull, roving on the sides to tie the floor to the hull, drilled 2” holes ever sq/ft from the transom forward and poured three 8 lb kits of 2 lb pourable expanding urethane foam until it came out the holes, replaced the plugs and covered it with two layers of 6 oz fiberglass cloth. New carpeting, seats, built an engine box, replaced the hydraulic lines on the outdrive and diverse other mechanical parts. Cleaned and polished everything and plopped it in the water. Since this is my first boat project, I could not have done it without the invaluable information I have gleaned from following your posts for the past two years. I would like to thank everyone for the wealth of information you have provided. Would be happy to answer any questions anyone may have. Thanks again for all of the valuable information
 

prockvoan

Chief Petty Officer
Joined
Jul 27, 2004
Messages
512
Re: 1976 Galaxy Restoration Plan

Nice job,time to have that trailer sand blasted and repainted to match.Nice rig!
 

lcrayne

Seaman Apprentice
Joined
Oct 28, 2003
Messages
36
Re: 1976 Galaxy Restoration Plan

Thanks. Trailers next. Wanted to see if the boat ran first.
 

lcrayne

Seaman Apprentice
Joined
Oct 28, 2003
Messages
36
Re: 1976 Galaxy Restoration Plan

Gee, I thought more than one person would be impressed. Oh well, I like it.
 

jmatteo1

Petty Officer 3rd Class
Joined
Apr 9, 2005
Messages
85
Re: 1976 Galaxy Restoration Plan

Bourbon,<br />Nice job, enjoy whats left of the season!<br />Joe
 

lcrayne

Seaman Apprentice
Joined
Oct 28, 2003
Messages
36
Re: 1976 Galaxy Restoration Plan

Thanks. I see you pulled the motor and stern drive on your boat. I plan to pull the out drive over the winter and replace the Exhaust Bellows and Steering Cable Boot and add a Trolling Motor to the front for next summer.
 

jmatteo1

Petty Officer 3rd Class
Joined
Apr 9, 2005
Messages
85
Re: 1976 Galaxy Restoration Plan

Most of the major work is done, I hope! My plan is to enjoy it for the rest of the season and get back to work on the interior in the fall and winter. I'm headed to Chautauqua tomorrow for a week. My family is very excited to go there with a boat this year.
 

tailend63

Recruit
Joined
Aug 23, 2005
Messages
3
Re: 1976 Galaxy Restoration Plan

Looks like you did an excellent job. I am doing a Galaxy 199 and need some advise on the dog house do you have any lol.
 

CalicoKid

Lieutenant Commander
Joined
May 27, 2002
Messages
1,599
Re: 1976 Galaxy Restoration Plan

Do it once, do it right. Now go enjoy that boat on the water. Looks great, nice job!
 

lcrayne

Seaman Apprentice
Joined
Oct 28, 2003
Messages
36
Re: 1976 Galaxy Restoration Plan

Terry - Just noticed your post. My original dog house was totally rotten, about as solid as a wet noodle, the same as the floor forward of the motor mounts. Fortunately, I had good stringers and transom. Got the best measurements I could off of the old dog house and constructed a new one of 1/2" wolmerized plywood. Used wolmerized 1 X 4's on the inside of the plywood for the framing and ended up with a very solid box. Screwed it together with corrison resistant deck screws. Put 6" 90 degree steel brackets in the bottom front corners to prevent flexing, then covered it with the same carpet I used on the floor. The original box had puny aluminum corner moldings which would not cover the corners of the new carpet.Thought about trying to miter 3/4" aluminum angle ($12.00 for 8'), but decided that would be too difficult and probably not look that good considering the measurements would not be that precise. Was out at Home Depot one day and saw 10' sections of plastic drywall corner molding. Cost $1.98 for 10'. Mitered it with scissors and screwed it to the the edges of the box with #6 1/2" ss screws. To cover the sides, used 3/4" polysytrene batten molding, also Home Depot, cost $1.29 for an 8' section and screwed it to the sides with #6 ss screws. The original box had two part sprayed polyurethane expanding foam for sound proofing and insulation. I covered the inside with 3/4" white polystyrene wall insulation, you guessed it, Home Depot, and it works well. Was worried about heat, but after about six hours has not been a problem. If heat was a problem, I planned to cover the polystreen with metal duct tape. So far, works fine, is very quiet and no problems. Hope this is helpful.
 
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