1978 Mercury 90hp inline 6 5000 RPM +

Gomer50

Chief Petty Officer
Joined
Sep 5, 2009
Messages
507
I've got a question for you Merc. Guru's.I own a 1978 inline 6 90hp that I rebuilt and it runs like a champ.I am real curious, according to spec's this motor is supposed to run W0T 4500 to 5000 rpm.I have read alot of information on inlines 6's running past the RPM range that Mercury suggests without blowing them up.If I understand correct the 90hp wasnt a real racer it was more torque at the lower Rpm.Right now I run a 17 pitch SS prop and can achieve 4900 Rpm @WOT 45 mph per GPS on a 1972 15 foot trihull.Any suggestions on maybe how far I can push this over 5000 rpm. 115hp powerhead is looking alot more favorable than the 90hp.
 

Texasmark

Supreme Mariner
Joined
Dec 20, 2005
Messages
14,778
Re: 1978 Mercury 90hp inline 6 5000 RPM +

Yes the 90's were designed to be more of a heavy boat workhorse than the 115 which is the same engine with some carb, ducting, gearbox was 2.0 rather than the 2.3 the 90 had and maybe timing changes and all. It is rated at 5500 max. I had the later year 115 for some 7 years and sold it to a family member who still has it. Literally a bullet proof engine. I ran mine at 6000 WOT and it still runs there.

My current 3 cylinder 90 runs 5600-5800 being rated for 5500. Course that is where the engine develops it's rated hp, not it's maximum allowable rpm.

Case in point, I had a pre-ignition runaway problem recently that I caused by playing with the carbs and having the linkage disconnected between the carbs and the timing and my engine took off on it's own, turning the ignition key off did nothing, and it pegged the tach at 7000. I don't know what it's terminal rpms were but it ran like that for a couple of minutes before I could get over the shock and figure out how to get it stopped.

I have since installed my new OEM factory linkage (replacing broken existing) and tweaked my carbs properly and the engine runs like nothing ever happened.

I will say that my experience is that any engine, especially 2 cycles run better at the higher rpms where the torque curve has maxed out and has started falling. In that sinario, any engine loading drops the rpms which backs you down the torque curve which increases the torque and helps the engine to sustain the extra load, rather than being on the front side of the torque curve and any loading backs you down the torque curve and the torque falls off, the engine lugs, the rpms drop, ditto, ditto, till the engine just shuts down.

My 2c,

Mark
 

Faztbullet

Supreme Mariner
Joined
Mar 2, 2008
Messages
15,930
Re: 1978 Mercury 90hp inline 6 5000 RPM +

The 90hp is a non power ported block,lower porting for torque, different carbs and reed stop height and thats about it. The gear ratios where the same on all inline 6 motors(2:1) except for some early 115/135 motors which was 1:78:1 and the 2:3:1 was for inline 4 cylinder motors. You can turn this motor about 5200 rpm but you will see power/torque start to fall off. Your not going to get a lot of speed out of a 90....
 

Gomer50

Chief Petty Officer
Joined
Sep 5, 2009
Messages
507
Re: 1978 Mercury 90hp inline 6 5000 RPM +

Thanks Guy's, I wasnt exspecting it to turn much more than 5200 Rpm.I must say it does jump the boat to 45mph quick but thats where the buck stops.I am going to pop a 115hp powerhead on this setup and see the difference.Maybe change out to a diffreent style boat.Anyway thanks..
Happy Thanksgiving.....
 
Top