1979 Evinrude 140 carb issue?

scott hamilton

Petty Officer 1st Class
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May 28, 2002
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215
The motor runs great above 3000 rpm. Below about 3000 the motor will run pretty well BUT I can hear rpms drop a bit and then come back up and repeat. It runs decent at idle. It is very cold blooded.

Spark is good at 1/2 inch gap. Compression is good. I did carbs recently and I also have replaced fuel pump.


Before I clean carbs again I thought I would check in with you guys to see what you think. 99% certain I need to REdo carbs.

Thanks!
 

Joe Reeves

Supreme Mariner
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Feb 24, 2002
Messages
13,262
Re: 1979 Evinrude 140 carb issue?

Make sure that the throttle linkage between the two carburetors is as it should be..... that both throttle butterflies start to open at the same time and close fully at the same time. You do not want one butterfly closed and one ever so slightly open.

The carburetors of course has all fixed jets. The fact that the engine runs okay at both full throttle and idle indicates that the carburetor is okay. There are no intermediate jets in those carburetors that you could get mixed up with the idle jets. Also you do not mention any surging at full throttle or idle so it's safe to assume that the fuel pump and crankcase pressure is okay and that no fuel restriction exists.

The first thing I would look at is the cam roller pickup in relation to the scribe mark on the metal cam. The throttle butterflies should just start to open when that scribe mark is dead center with the cam roller.... not before or after or weird things will happen such as what you're experiencing.

The idle timing when that scribe mark is centered with the roller should be 5 degrees. If it is not, adjust the linkage between the cam and the vertical throttle arm.

One other thing..... The cam roller on your engine, and all of the OMC engines for that matter, should be a one piece roller and have a diameter of about 3/8".

On later models, the roller is a two piece (bad) design (small black diameter inner layer with a larger clear outer layer. The outer surface cracks away in time which reduces the cam roller diameter to about 1/8" or so and there is no way it can be adjusted properly. If your carburetor has one of these later model rollers on it with the outer surface cracked away, replace it.
 

wired247

Lieutenant Commander
Joined
Oct 8, 2011
Messages
1,557
Re: 1979 Evinrude 140 carb issue?

Sounds like a lean sneeze to me. You may have at least one plugged idle circuits. Do the link and sync and make sure both sets of throttle plates are closed at the same time.
 

scott hamilton

Petty Officer 1st Class
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May 28, 2002
Messages
215
Re: 1979 Evinrude 140 carb issue?

Thank you. I will check those things and report back. Never done a link and sync but I do have the full original service manual. Thanks again.
 

Joe Reeves

Supreme Mariner
Joined
Feb 24, 2002
Messages
13,262
Re: 1979 Evinrude 140 carb issue?

Thank you. I will check those things and report back. Never done a link and sync but I do have the full original service manual. Thanks again.

Scott.... The Link & Sync scenario amounts to what I have stated in my previous reply.
 

emdsapmgr

Supreme Mariner
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Dec 9, 2005
Messages
11,551
Re: 1979 Evinrude 140 carb issue?

A fuel pump that is weak can also cause top end running issues. Engine runs strong, then slows, then runs strong. Fuel pump can't keep up with the engine consumption. When this happens you can perform your own test: try constantly priming the fuel hose bulb. This will force extra fuel into the carbs. If it runs fine at WOT while you are constantly priming the fuel hose bulb, possible the pump needs to be replaced.
 

scott hamilton

Petty Officer 1st Class
Joined
May 28, 2002
Messages
215
Re: 1979 Evinrude 140 carb issue?

I checked the roller and cam and I think everything looks good. I had my son move throttle slowly while I watched and the roller is centered on the mark when the plates start to move. And both plates look like they are even.

1. I did notice that the idle stop screw doesnt return back to the idle stop . I tried several times to tighen the cable but still wont return back. It is maybe 1/8 inch from returning properly (see pic). Maybe I need new cables (they are old and control is hard to move also).

2. Also, I noticed that the shift cable end seems to bind on the link assembly at full throttle. Maybe this is how it is suppose to be. See pic.

Any comments on the cable and idle sdjust? THX.
 

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emdsapmgr

Supreme Mariner
Joined
Dec 9, 2005
Messages
11,551
Re: 1979 Evinrude 140 carb issue?

You need to disconnect any cables (shift/throttle) first. Make your engine adjustments, then adjust the cable (by screwing the turn screw) to meet the stud on either the throttle or shift arm. Once you get the idle/WOT adjusted properly, then adjust the cable to match it's movement.
 
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