1979 Merc 402 40hp broken stator wires...can it be saved?

Drindin

Petty Officer 3rd Class
Joined
Oct 21, 2006
Messages
80
I lucked up and got a great deal on a boat & motor that sat out in the open for an unknown length of time. I was told that it was running within the last two years. The weather did a number on a good bit of the wiring. All wires to the stator broke after the slightest touch, as did a couple of wires to the switchbox. An older post on iBoats stated that I might be able to save the stator by cutting wires back, cleaning them, then soldering, etc. The wires on this broke almost @ the point where they enter the stator. On the upside, I am able to separate the four wires just inside the hole.

It looks as though the area, above the wires, is "plugged" as a final process in manufacturing.

Can I save it? Can I remove (cut/dig out) the "plug", rewire, and put back together? Or would my local battery/starter shop be able to rebuild the stator? Or...

Will it be a waste of time?
 

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Sean-Nos

Petty Officer 1st Class
Joined
Jan 3, 2010
Messages
354
Re: 1979 Merc 402 40hp broken stator wires...can it be saved?

I think you may dump it, they are not to hard to find on ebay and not to dear.You might even find a whole internal wiring harness and replace the lot.
 
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