1981 Johnson 140HP Loosing Power

Sidhewynder

Cadet
Joined
Dec 15, 2010
Messages
17
Hi Everyone. A friend has a 1981 Johnson 140 loosing power.

History -> J140TLCIM. He just bought the boat Had trouble with the tilt/trim which we fixed (thanks all). He said when he ran the boat it never got up on plane. I know Speedometers in boats are kinda useless, but for comaprison it never got past 22mph on the speedo. It idled fine, and didn't really stutter, but no power. The boat had sat for several years.

Last night we tore the carbs down and cleaned them, resetting the floats just a bit. Put the boat in the water and she took right off. Came up on plane nicely and after a little trimming the speedo read about 31mph. We tooled around for about 5mins like kids in a candy store when suddenly I thought he cut power. He didn't move the throttle. Now we're off plane, again about 22mph. I did the usual, checked for leaks - none. Cracked open the fuel tank to see about venting - no change. Pumped the bulb a little - no change. I even had him blip the choke - no change. We headed back to shore and suddenly the motor picked back up. Up to plane again. I manually operated the throttle and the boat sped up a little more. The odd thing was this...

While I was looking at the motor (carbs right in front of me) I noticed to the left mid-side of the enging some bubbling. Upon closer inspection it appeared to be fuel (bluish tint). I tried looking at schematics so I could give a bitter description of what it was, but couldn't find it, so here goes general terms.

There seems to be a small box or casing upon with an electrical strip and several wires are attached. That "box" appears to be removable with a few small bolts. The edge of the box seems to butt up against the back edge of the intake manifold. Its hard to tell because the cylinder heads were sorta' over top it. I would say the box and electronics are in the back 1/3 of the motor. (Wow.. how confusing is that)

Anyway there were a series of small bubbles there. The bubbles seemed to die down as the throttle was reduced.

Questions: 1) I would think that a leak would cause problems all the time. We had no problems for 5mins, then loss of power. Could that leak be doing that?

2) Is that box removable? Could there possibly be a leak in the intake gasket and just getting pushed out there? I didn't seem far enough back to be an exhaust cover leak, but its hard to tell. It also didn't appear to be a leak where the cylinder case opens.

3) From what I've read I'm wondering if this isn't an electrical problem. I read where you could check to see if plugs are firing using a timing light. I'm not really a mechanic, so could someone please explain how that's done.

Thanks...
 

Daviet

Fleet Admiral
Joined
Sep 24, 2008
Messages
8,958
Re: 1981 Johnson 140HP Loosing Power

You got me on #1 & 2, will have to think on it for awhile and try and figure out what you are taking about. Om # 3, use an inductive type light, the type that just clips over the plug wire. When the problem is happening just check eack wire for spark.
 

emdsapmgr

Supreme Mariner
Joined
Dec 9, 2005
Messages
11,551
Re: 1981 Johnson 140HP Loosing Power

I am confused as well. Any chance that the gel seal between the two crankcase halves has failed? Bubbles in that area would vary depending on engine rpm's. You'd get the same if it were the intake gasket. A black box on the left side of the engine may be the electrical terminal strip. If it's leaking under there, it could be the bypass cover. While important to correct the bubble problem, it may not explain the sudden dramatic loss of power. Perhaps you lost spark to one of the plugs. Weak ignition components tend to fail when the engine heats up to normal operating temps. An inductive timing light put on each plugwire when running will show you the condition of the spark to each plug.
 

Sidhewynder

Cadet
Joined
Dec 15, 2010
Messages
17
Re: 1981 Johnson 140HP Loosing Power

EMDSAPMGR - The area under the black terminal strip is the area I was trying to describe. The "box" is painted the same colour as the block and the strip is attached to it. When I was looking at the schematics I wondered if it was the bypass cover, but it just didn't look right on the exploded view. Adding to my confusion was since only specific systems are shown in exploded views; the electrical strip was shown on a separate page.

I'm not a mechanic, but I asked about the electrical system in my post because it would seem to me that a leak would impact the entire power band and not just give a sudden loss of power. Unless of course the leak occurred at power loss. Since my friend said he had experienced power loss earlier in the week, the leak just didn't seem to make sense.

RTEK816 - I agree pics are worth many descriptions. I took a couple of the area and bubbles, but couldn't get them to upload correctly. I'll have to go back and reread the posting instructions.

Thanks to everyone for answering. I'm sure I'll be back with more questions after we check the spark!
 

Spariduck

Recruit
Joined
Aug 22, 2011
Messages
5
Re: 1981 Johnson 140HP Loosing Power

I have the same engine, the port cover is what your talking about. you will have to remove the electrical strip and the rectifier along with two hoses. then with a 3/8 socket wrench remove the 6 bolts. with a light tap remove the cover. clean off all the old paper gasket from both sides with a scraper and/or blade. replace the gasket or if you rather use some gasket maker (follow instructions on container) put the cover back on and reassemble. do not over tighten the bolts..
 

daselbee

Commander
Joined
Jan 20, 2009
Messages
2,765
Re: 1981 Johnson 140HP Loosing Power

Not only that, but I am almost positive he is talking about the starboard side of the motor. Electrical terminal strip is on the STBD side on that motor, and you cannot even see the block well on the port side because of starter.
 
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