1983 Wellcraft Elite 210 with Mercruiser 260 Rebuild

BMK GUY

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Jul 20, 2011
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I recently purchased a used 1983 Wellcraft Elite 210 with a Mercruiser 210 and 1st Gen Outdrive. The Craig?s lists add said, ?Free Boat?. The catch was the Tandem Trailer was a rusty $1000. Add to that, I picked up the boat, trailer, and a 5 blade stainless prop for $1351. I hold title to both. That?s where it starts. Please keep in mind that it?s not the first time I have restored a boat, truck, or car. I thinking is this thread might make a great resource for anyone trying to restore a similar model. There are a lot of old Wellcraft boats out there. They are well built and used accordingly. So I will be starting the thread and posting pictures as I go. If anyone wants to chime in, please feel free to do so. Great minds think alike?..or at bare minimum at least two heads are better than one. If all goes well, I will use this for fishing Sturgeon in San Pablo Bay Ca. Next year and in 2012, it along with a plethora of others will be an, ?Ambassador Boat?, used to help set boundaries for the America?s Cup. Wish me luck and a prayer. God Loves Fools.
 

fingahz

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Mar 9, 2010
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Re: 1983 Wellcraft Elite 210 with Mercruiser 260 Rebuild

Great find! I have the 1984 Elite 210 that i use in the ICW and ocean (on calm days) here in Florida. Cant wait to see some pictures!
 

BMK GUY

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Re: 1983 Wellcraft Elite 210 with Mercruiser 260 Rebuild

The reason I am sharing this experience is to allow inexperienced boaters a view of the expenses a person can run into when refurbishing an old boat. This is my 3rd rebuild. First rebuild was a 1971 Islander MK II 30. After initial repairs such as a roller furling line, and a few other things, over the years I have repowered, rewired, put up new sails, riggings, etc. I have literally replaced everything this side of the wheel. Sailing mag has an issue every year where they discuss several scenarios on such ventures and what to expect. I am an experienced sailor, I have made my way though used cars and engines for about 35 years. That's not to say I know it all. This is my first power boat. I expect it to be considerably cheaper.

That said when you have a problem boat, consider a few things. One, do an overall survey and ask the questions, do you have the financial resources, can you get parts, and do you have the contacts and other resources for repairs

Boat survey:
Engine: The boat is really dirty inside and out. The Mercruiser 260 engine does not turn over. All electrical components, starter, alternator, breaker, etc., are frozen and corroded. More in the back that the front. There is a fair amount of rust on grounds and other bolts. The front panel, gauges, and upper wiring harness are slightly corroded. The engine can be turned by hand. There is no battery, Carburetor appears clogged. Seats need repair. Teak and other parts are all in tact but worn.
Stern Drive: Contrition of the Stern Drive is unknown, but seems ok. It has a broken fin, some minor corrosion, and the cables are frozen. Gas tank and lines seem ok.
Boat Hull: The boat hull is in generally good condition. There are no breaks, paint looks good. A few cracks in the Gel Coat. All the parts to the Teak Bright work, chrome, glass, fittings, are intact.

Physical parts of Boat Hull: The rear of floor will need to be replaced. The well will need to be reglassed. The Trasom appears to be solid. I have helped to rebulid two Transoms on Bear Boats. So I am not to concerned about it. I will beef it up with more glass and galvanized steel. On the inspection, I used the simple tap test. There should be 2 types of sounds with it. One is for the hollow areas. One is for joined areas. The most common problem is the area around the Gimbal Housing. Mine has on off beat sound on the Port side. I don't know if it will be a serous problem yet. But will look into it later. The Stringers from what I can tell, are ok. But that kind of like the guy who surveys your house for the mortgage company and comes back with, "No apparent Mold", and a quick disclaimer.

Trailer: On a scale of one to 10, 10 is bad, the Rusty scale reads 6. One brake wheel is locked up. Tires and rims are shot. The coupler barely works.
History: The boat was purchased from a, ?Spec Buyer?, who got it off Angleboat.com He told me that he talked to the previous owner who said it came from Arizona, (meaning it was a fresh water boat), who had it for 10 years. 2 years ago he lost his job in AZ and moved to Palo Alto. The boat was stored in Port Sonoma for 2 years. (Port Sonoma is a North Bay harbor with a salt air environment with a lot of sunshine).

On the resources issue, I have the funds available. I have a truck and hitch to move it. I have all the tools. The parts for the boat are available on the internet. I have local resources for higher end engine work, mechanic, general repairs, (I will do most of them), trailer work, and seamstress for the cushions. And did I mention a couple of good friends to help out when needed?
 

Woodonglass

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Dec 29, 2009
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25,929
Re: 1983 Wellcraft Elite 210 with Mercruiser 260 Rebuild

WOW, you paid $1,350 for this??? The motor sounds like it's gunna need some work and dollars. BUT, a NEW boat of this size IS a considerable investment so if you're willing to sink several thousand into her you should end up with a nice boat. If she were mine I'd make sure I had a good working powerplant FIRST and then start the rest. To me, a boat without a motor is just an ISLAND!!!
 

BMK GUY

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Jul 20, 2011
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Re: 1983 Wellcraft Elite 210 with Mercruiser 260 Rebuild

At this point, spending every waking moment outside of job, wife, church, and yacht club, and a wedding, I have finally got the engine to crank. Not necessarily fire, but at least move around. Eventually I will have to pull the engine or scrap the project. But here is how it got it to turn and what I learned along the way from different sources on each module. I will address the Trailer in a separate comment stream. I will break each topic into a different entry to make it simpler for someone following the subject.

Safety First, I cleaned the boat up with a good pressure washer I got at a garage sale a week earlier. I moved the unnecessary cushions out of the way to a covered area on the side yard. If all goes well, I will have a friend make up some new ones for the boat.
1. Lesson comes from shop as a kid. Keep things in order. It makes life easier and safer.
2. I also used this moment to blast off the motor and clean out the well.
3. In pressure washing, there is a great deal of Teak. Normally, Teak should not be pressure washed if one can keep from it. This is because it has two grains. The softer one will be blasted away. I did this, but only this one time. I don?t think the boat has ever been blasted. I restored the teak with oil. I will work on it later when I get through other more immediate needs.
 

BMK GUY

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Jul 20, 2011
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Re: 1983 Wellcraft Elite 210 with Mercruiser 260 Rebuild

General Cleaning Ignition switch and Fuses: The most important thing to do is make sure the engine fires. But for that, I had to make sure all the associated electrical connections and grounds were OK. So I started by cleaning all the connections from the Key to the engine.

1. Lesson learned. The purple, ?Ignition?, wire is critical in taking power from the battery to the starter Solenoid. All the Barrel Fuse Holders, (a universal fit on all type product), Fuses, and the ignition switch had to be replaced. The corrosion was shorting them out and grounding out the system.

a. It should be noted that the purple wire on the schematics runs all over and at the top of the gauges. I mention this to show how important one wire is on the system. Don?t think of replacing it. But of caring for what you have. What I did is cleaned it with WD40 to loosen connections on the barrel fuse holders, and electric wire cleaner to clean off the grease. Wire Brushes, Emery Cloth, Sand Paper, etc., are essential to cleaning off and salvaging connections.

2. Replacement of the panel switches can be made later, but it will take a Dremal tool to make non OEM fit. In retrospect, a new panel might work better. But the upper half of the starter panel on the dash was fine. Once I got things hooked up, the gauges came to life.
3. 20 amp fuse over the Starter Switch 10 for the rest unless there is a special purpose switch.

4. At the beginning, in testing the system I used a test lead from the Ignition to the Starter. For now, I just purchased the cheapest 3 position starter I could find and transferred the rubber seal from the old one.
a. By the way if you want to build a good test lead, the next time you have a bad heavy extension cord cut, don?t throw it away, harvest the wire and get some alligator clips. That and a $20 Tester can go a long way to finding the quality of hot leads and tracing down problems.
b. Also, establish a good ground on the engine block away from fuel and the hot lead.
 

BMK GUY

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Jul 20, 2011
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Re: 1983 Wellcraft Elite 210 with Mercruiser 260 Rebuild

Spark Plugs: Replaced all 8 plugs.

Lesson learned.
1. The two rear plugs were rusted in. I have a comment later that discusses rusted bolts. But long story short, it came out with a prayer, some PB Blaster, Gator Socket, 2 different drill bits, and an Easy out.

2. Put oil in the cylinders an grease the plug?s threads with axel grease as they are replaced.
 

oops!

Supreme Mariner
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Oct 18, 2007
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12,932
Re: 1983 Wellcraft Elite 210 with Mercruiser 260 Rebuild

hi....welcome to iboats !

congrats on the deal....
and thank you for thinking of others by posting here. this is the reason this forum is around, and the true spirit of iboats.

there are some other issues that occure with a fiberglass motor boat that need to be inspected as well.......

1. the condition of the deck
2. condition of the flotation foam
3. condition of the stringers
4. the condition of the transom
these issues, if found faulty will take the majority of the time of the rebuild.

please add these to your inspection programme before you get too far into the project....doing the teak is nice, but if you re install everything and then find out you are doing a transom stringer job,,,,,everything comes back off.

i really look forward to future posts

cheers
oops
 

BMK GUY

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Jul 20, 2011
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Re: 1983 Wellcraft Elite 210 with Mercruiser 260 Rebuild

Thanks for the reminder on the physcial sections of the boat. I will ammend the surevey to reflect the transom, floor, and stringers. One quick note on the floations foam. Wellcraft did not use it. That said, I am going to use foam filler on the rear sections of the boat floor when I rebuild the floor. "We have the technology. We can rebuild it." Quote from 5 Mil Dollar Man. :)
 

BMK GUY

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Jul 20, 2011
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Re: 1983 Wellcraft Elite 210 with Mercruiser 260 Rebuild

I will get them there eventually.
 
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