1986 65HP Suzuki Outboard starting and stalling

madtownboater

Recruit
Joined
May 24, 2018
Messages
1
Hello,

New to this forum.

I have a 1984-85 65HP(DT65) 2stroke Suzuki outboard that hasn't been starting. Vin (06502-461148) not sure if this is 84 or 85'??

These are the things I have done:

1. Disassemble the carbs and clean. This was my first time cleaning these carbs and they had a fair amount of jelly-like substance in the bowl and elsewhere.

2. New Plugs

3. New gas--91 octane, no ethanol.

4. New fuel water separator 10 micron.

I will say from the outset, that I took off the fuel bowls, soaked parts in carb cleaner and took a fine wire to clean out the little holes in the nozzle, and got new gaskets. Other than that I didn't take out the aluminum plug?? not sure if this is necessary and I didn't soak everything for that long.

After reassembly I was able to get it started and it idles for a short period of time and then dies. If you try to rev it a little in idle it dies. Seems like it is not getting fuel or enough fuel... possible air leak?. When I had it apart I did turn the engine over with the fuel pump outlet line off and saw fuel squirt out. I am not sure if this is any sort of a proper way to test the pump, because of course it could squirt fuel but not maintain enough pressure.

Anyway, it would be cool if I could get this baby going for the holiday weekend and I feel like it is close.

Any ideas, thoughts, suggestions, experience is very much welcome

Thanks in advance

Justin
 

99yam40

Fleet Admiral
Joined
Sep 7, 2008
Messages
9,212
heated sonic bath to clean carbs when completely apart would be my guess to make sure all is clean. replace or take apart and clean pump, flush all fuel lines before priming carbs again.
sounds like stuff hiding in pump and lines hit the carbs and plugged things up again.
Just my thoughts
 
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