1989 Evinrude 48 SPL Bogging at WOT

69starcraft

Petty Officer 2nd Class
Joined
Jul 11, 2007
Messages
169
I've just done extensive work to this motor...

1. New CDI electronics powerpack upgrade kit (moves powerpack out from under flywheel)
2. New Coils (while I was figuring out powerpack issue...old coils were fine)
3. Have pulled carbs twice now, but think I might again...

The issue: Everything was running fine after all the work I did. We went out 3-4 times and all was fine.
Last time out we hit a wave (nothing major actually) at WOT and suddenly the engine dropped to 4000 RPM (from about 6000 RPM) and ran rough.

Throttled back and it runs fine at putt putt cruising speed. So we cruised back to the dock.

Came home, pulled the carbs cause it seemed like a fuel issue. Back to the lake for a load test (on the trailer) and still bogging and only 4000 rpm. Came home and pulled and checked carbs again, and pulled fuel pump to see if diaphragm was bad and its fine.

Checked Spark and it seems good, nice bright blue...

After a lot of checking things I ended up calling a "reputable" mechanic. He said I should check for holes in the block (???) and that maybe I broke a piece of piston off??? I explained I did a compression test and got (I'm guessing now, can't remember exact numbers) 125 or so on both cylinders.

He also said to start it and pull one plug at a time. I did so.

#1 cylinder (top) causes the engine to die if you pull the plug
#2 cylinder (bottom) the engine stays running

From another posting on Iboats I read that you should cover one carb at a time and see what that does.

#1 carb covered and the engine died
#2 carb covered and it spits gas all over my hand, but engine stays running (??)

Engine seems to run fine at idle.....

I need a little help interpreting my "test" results...

He also said maybe I sheared my flywheel key. However when I changed out the CDI I ordered and installed a NEW flywheel key, and although I didn't pull the flywheel this time. I stuck a screwdriver in cylinder one and turned by hand to verify that TDC is lined up o I don't think thats it.

I don't have the meter required to test DVA (for stator and etc...) but I'm hoping that's not it either...
 

emoney

Commander
Joined
Jul 19, 2010
Messages
2,551
Re: 1989 Evinrude 48 SPL Bogging at WOT

Did you do your compression test after the incident on the water, or was that before?
 

69starcraft

Petty Officer 2nd Class
Joined
Jul 11, 2007
Messages
169
Re: 1989 Evinrude 48 SPL Bogging at WOT

After and compression was good...

Also change fuel filter cause it looked a little dirty....
 

emoney

Commander
Joined
Jul 19, 2010
Messages
2,551
Re: 1989 Evinrude 48 SPL Bogging at WOT

You're probably going to want to pick up a meter it sounds like. There was another thread recently that someone installed 3 or 4 of the CDI units before he got one that worked. Maybe there's a QC issue there?
 

69starcraft

Petty Officer 2nd Class
Joined
Jul 11, 2007
Messages
169
Re: 1989 Evinrude 48 SPL Bogging at WOT

You're probably going to want to pick up a meter it sounds like. There was another thread recently that someone installed 3 or 4 of the CDI units before he got one that worked. Maybe there's a QC issue there?

Yeah, but I have one little problem....Being Dyscalculiac (dyslexic with numbers only) Meters are harder for me to read.....

Probably going to have to pay someone with it to check stator and those things.....

However any insight on the results of those tests i posted? I got them From here :)

I'm starting to lean toward a possible prob with carb #2 ? it covered my hand with gas when I covered it....#1 just killed the engine....

Maybe reeds?

Anyway thanks
 

69starcraft

Petty Officer 2nd Class
Joined
Jul 11, 2007
Messages
169
Re: 1989 Evinrude 48 SPL Bogging at WOT

However any insight on the results of those tests i posted? I got them From here :)

I'm starting to lean toward a possible prob with carb #2 ? it covered my hand with gas when I covered it....#1 just killed the engine....

Maybe reeds?

Anyway thanks

No one?

So pulling the plug on #1, and Pulling the plug on #2....Covering the carbs and one kills engine, one sputters gas but keeps running?? etc and no ideas from the peanut gallery?



Bueller ? Anyone?
 
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