1989 OMC King Cobra Outdrive (460) shift cable replacement

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Jul 2, 2014
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I have a 1989 OMC King Cobra outdrive powered by an OMC (Ford) 460 ci engine. I believe the shift cable needs to be replaced and from what I have read, the entire outdrive has to come off to do this. Does anyone out there have any tips on how to do this? The boat and engine are in great shape. I had the carb rebuilt and was ready to put into the water but after winter storage, I can't get the boat to shift out of neutral.
 

mr gibbs2

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Just did mine the tool make the job quick and easy get the book, you have to lake the gimbal apart .to install the shift cable ..
 
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Thank you both for the response. Yes, mine is has the dog style clutch. I have the Seloc manual now. I will have to order the tool. By tool, do you guys mean the one to adjust the cable properly? Are there any other tools required?
 

bruceb58

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I posted a link to the tools above in post #3.

As fas as other tools, just the ones to take the drive off like a universal joint socket to take the 6 nuts off that hold the drive on.

The Seloc manual is horrible. There is a link in the sticky at the top of the OMC page that contains a manual for a 1990 manual or PM me for one.
 

Lou C

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There are actually 3 tools, you really need just 2 of them. There is a tool to adjust the shift rod height on the lower unit, there is a tool that holds the pivot bellcrank at 90* when you set up the cable and there is a third tool that helps you set the right dimension on the transom shift cable. The shift rod height you can measure with a ruler and straight edge if you are careful. The other 2 you need. And, there are 2 cables, one goes from the engine bellcrank to the pivot housing bellcrank (the transom shift cable) the other goes from the engine bellcrank to the remote control. The one from the remote control has to be adjusted to allow equal travel in fwd and rev.
I suggest that you get rid of the Seloc and try to get an OMC shop manual (Ebay) Read through and give yourself time, this sounds simple but its not till you look at it for a while....
Also google up Midnight Wolf OMC parts, he sells the 2 tools you need and has instructions on his website from the shop manual, plus a service bulletin that will make it much easier
 
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I'm from the North Shore (Gloucester) and most people (boat yards) tell me to get rid of the boat due to the OMC power. The boat and power are in awesome shape, aside from the shifting issue. The boat itself was only used in fresh water until I got it and was flushed after each use in salt. The entire system has only 250 hrs on it. The problem started after two seasons of not being on the water. Every year, I would run the boat and perform the winterization. I had the carb re-done, reinstalled myself, then the boat wouldn't shift out of neutral.
 

Lou C

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It is possible that you have a frozen bellcrank in the pivot housing, but there could also be a problem in the remote contol unit. The remote control has 2 cables that go to the engine. One connects to the throttle lever on the carb, the other connects to the engine bellcrank lever. The way its supposed to work, is that the control shifts the drive into gear, and then advances the throttle after the shift was completed. Have someone watch both cables when you try to shift it (engine running on the water muffs). Does the cable that's connected to the bellcrank (slotted lever) move when shifting and is the transom shift cable moving as well? If none of it is moving, then I bet the problem is with the control or cable. If the transom shift cable is straining to move, its the pivot bellcrank, or a rusted internally cable, or something in the drive.

While many will tell you to get rid of it, these problems are usually something simple. The cable broke, internally corroded, the pivot bellcrank got salt water deposits behind it and froze up (rare but can happen)
etc. If it was shifting well before, think about what could have happened over time. Corrosion.
The Cobra system, when you know how to set it up right is actually very good. It takes patience and time to understand how its supposed to work and to understand why its not working.

I would get those tools, shop manual instructions etc off that website.
I'd pull the drive off and disconnect the cable retainer on the bellcrank lever and and the engine end to start. Measure the cable drag with a fish scale. If its more than 2 lbs, then you need a new cable. If not then something else happened.
Also, you should be able to shift the drive into FWD, N and REV by using the shift rod, while someone rotates the driveshaft. While you have it off measure the shift rod height. If you have a good cable, all 3 adjustments are right and the ESA works, it should shift fine.
 
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I detached the lower transom cable from the bellcrank to test the controller and that worked fine. I can hear/feel the transom cable (at the outdrive, outside of the stern) trying to actuate. I will have to separate the outdrive from the transom to test further.
 

bruceb58

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In order to remove the cable from the bellcrank, you have to have already removed the drive from the pivot housing.

This is the bellcrank:
boat-jack018.jpg
 
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Jul 2, 2014
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I have ordered the 2 tools and the manual exerpts from Midnight Wolf. Thanks for the photo. If it is just the lower bellcrank is gummed-up (shown above, starboard) is if possible to just clean out and lube?
 
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what is the vertical dimension from the two lowest studs to the shift bellcrank roller? The one the tool is provided for?
 
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Should have included this earlier. where is a good place to buy the Upper seal kit, shift cable, etc for the 1989 460 King Cobra outboard? A lot of the sites I find state that the parts are for "all Cobra models" but not sure if this includes the King Cobra.
 

HT32BSX115

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most people (boat yards) tell me to get rid of the boat due to the OMC power.
You sound like another Liberator Owner?

They're really telling you to get rid of it due to the 460 instead of the OMC "power" in general.

It will cost you a small fortune to replace the exhaust manifolds when that time comes since no one makes them any more. You'll either have to find new(old-stock), used or get very expensive stainless steel manifolds.

I wouldn't put used manifolds on anything and you'll pay about the same for new(old stock) as you'll pay for custom stainless steel manifolds. There are more than a few parts in that drive that are simply not available.

I have a 1987 Four Winns Liberator that was formerly powered by the OMG 460 King Kobra. In 2006, I removed it and replaced with a 1997 Mercruiser 454/Bravo when I found I couldn't buy manifolds or a coupler. (I think couplers are available now though) So far, manifolds for a 460 are not.

I really like the Liberator (mine is a 211). If you like yours, you might start looking (now) for either a Mercruiser or Volvo 454/496 + respective drive to swap out when the "time" comes!

In the mean time, it is not all that hard to replace a lower shift cable. You NEED an OEM manual for your model and you might also have a look at the following.
http://www.hastings.org/~stuart/cobra/index.html


Regards,


Rick
 
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Jul 2, 2014
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Thanks for the info. Luckily (fingers crossed) the motor is still strong and clean. I'm hoping to not have to replace. Yes, I have a 98 liberator 211 with the 460.
 

vinnie1234

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Just a thought, I have the omc 400 - and it may not work the same as yours, but I believe there are angles cut at the clutch dogs to prevent disengagement. When shifting to neutral there is a switch that momentarily cuts spark to relieve torque on the dogs so they will disengage . Will it go out of gear with the engine off? If so, i would check the spark interruptor.
 

HT32BSX115

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Just a thought, I have the omc 400 - and it may not work the same as yours, but I believe there are angles cut at the clutch dogs to prevent disengagement. When shifting to neutral there is a switch that momentarily cuts spark to relieve torque on the dogs so they will disengage . Will it go out of gear with the engine off? If so, i would check the spark interruptor.

Howdy,


His problem seems to be that it will not shift INTO gear from Neutral.
I had the carb rebuilt and was ready to put into the water but after winter storage, I can't get the boat to shift out of neutral.


The Cobra clutch dogs are similar to the Stringer and instead of an ignition interrupt, It uses an ESA (Electronic Shift Assist) Module that actually causes the ignition to "pulse" and the engine to "lope" at around 600-700 RPM.

This produces the momentary reduction in torque so the the "dogs" can be pulled apart easily. It doesn't (and shouldn't) activate going into gear.

Regards,


Rick
 
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