1992 40hp Johnson Fuel Flow Problem

Joined
Jun 3, 2002
Messages
6
Our engine is having some trouble, we have diagnosed it to be the fuel pump, but that isn't a forsure, perhaps u could offer advise on how to fix it or other possible reasons why it would be doing this.<br /> When you start up the engine it rev's extreamly high and then dies. When we start the engine and I pump on the bulb it will continue to run but not very well. If you could tell us how to repare the fuel pump where to find it, and how to get at the carbarator that would be most helpfull. Also where we could buy a fuel pump for this engine. I saw a fuel pump here but i'm not sure that that would fit onto our engine. <br /><br /> Whatever help you can offer would be welcome!<br />Thanks<br />Ben
 

quatro4444

Cadet
Joined
Aug 7, 2009
Messages
24
Re: 1992 40hp Johnson Fuel Flow Problem

Our engine is having some trouble, we have diagnosed it to be the fuel pump, but that isn't a forsure, perhaps u could offer advise on how to fix it or other possible reasons why it would be doing this.<br /> When you start up the engine it rev's extreamly high and then dies. When we start the engine and I pump on the bulb it will continue to run but not very well. If you could tell us how to repare the fuel pump where to find it, and how to get at the carbarator that would be most helpfull. Also where we could buy a fuel pump for this engine. I saw a fuel pump here but i'm not sure that that would fit onto our engine. <br /><br /> Whatever help you can offer would be welcome!<br />Thanks<br />Ben

i am having the same proble with my 40hp johnson i think its a 92-93 (not sure tho) but if i keep priming the bulb ill run i replaced the gas lines and fuel filter and prime ball still doing the same thing thinking its the fuel pump as well if u hear anything or replace ur pump or find where to get one plz let me know and if i replace mine or find where to get it ill let you know as well any help will go a long way. thanks -
 

tashasdaddy

Honorary Moderator Emeritus
Joined
Nov 11, 2005
Messages
51,019
Re: 1992 40hp Johnson Fuel Flow Problem

same answer i put in quatro4444's post.

OK before you do anything else, let's find out exactly what motor you have. model # on port side of transom mount, or one the Freeze plug on the top of the block. this tell us what you have.

if the pump is bad, my recommendation is to go to the premixed fuel pump, that is block mounted, it is a very simple conversion. you remove the vro pump, block the pulse line, and reroute the incoming fuel line to new pump, and reroute the outgoing line from new pump to the fuel line splitter. you use this pump. http://www.iboats.com/Sierra_18_735...z.36857--**********.824329505--view_id.174141

this pictures is a 1993 40hp with new pump.

vrotofuelpump001-1.jpg
 
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