1995 3.0 LX Won't Start

hopslover

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Mar 25, 2010
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I suspect there's a problem with my choke unloader and the instructions in manual #13 about bending the "tang" on the throttle lever don't make any sense to me. Wondering if anyone can help. Now here's the very long-winded history...

Bought the boat last Summer and had a few successful trips, but it was never a strong starter. Was on the river one day idling when the boat simply died. Lots of fuel, but couldn't get it started again. Got a jump start and it started right up, so I thought it was the battery or the alternator. Checked the battery and charged it fully. After that, sometimes the boat wouldn't start at all or if it started, it would idle rough.

When I Winterized it last fall, I pulled off a VERY black spark arrestor. The thing was caked with oil and looked like it had never been cleaned. I suspected that that was probably the main cause of my problem, as it looked like little to no air could pass through it. I cleaned it thoroughly and was pleasantly surprised to find shiny metal underneath.

I stored it this past Winter with a full tank and marine fuel stabilizer. Went to start it up and after repeated attempts at cranking the engine over (never more than 10 - 15 seconds at a time), the solder holding the negative stud actually melted! I should add that that battery had been checked out prior and was fully charged.

I checked the battery cables and found them to be in good order with good clean connections at both ends. I haven't measured them, but they appear to be either 2 or 4 AWG.

My suspicions moved to the carb. Pulled off the spark arrestor and found the choke plate open about half way. I know nothing about carbs, but it didn't seem right. Also found that the choke setting was set all the way to the right. According to the manual, I should be able to slip a 5/64" rod between the choke plate and the body. I'd say it's about half that, but I can't figure out how to adjust that. I kinda doubt adjusting it will fix my issues, but I've got to start somewhere.

Any help would be appreciated.
 

Bt Doctur

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Aug 29, 2004
Messages
19,480
Re: 1995 3.0 LX Won't Start

If your choke is electric, loosen the 3 screws on the side and rotate the housing to adjust the plate.
 

hopslover

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Mar 25, 2010
Messages
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Re: 1995 3.0 LX Won't Start

Already adjusted the plate. It was two clicks right (full choke), so I set it back to center, which I assume is the default. Also set the idle screw to default (clockwise till touching, then 1 1/4 turns counter clockwise). The only other setting I can see that's obviously not to "spec" per the manual is the gap in the "unloader".

Instructions in manual:
1. Hold throttle valves completely open
2. Gently press down on choke plate
3. using a 5/64" dill rod, slide rod between upper edge of choke plate and air horn assembly. Rod should just slide through
4. bend tang on throttle lever, if necessary, to obtain specified dimension.

The picture shows pliers being applied to some piece of metal that points towards the carb. Is this "tang" the bottom of the pump rod?
 
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Bt Doctur

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Aug 29, 2004
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19,480
Re: 1995 3.0 LX Won't Start

forgret the clicks, turn it as much as necessary to have the plate move in the desired position
 

hopslover

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Mar 25, 2010
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Re: 1995 3.0 LX Won't Start

If adjusting the choke setting is supposed to translate into adjustments to the gap in the plate, that ain't gonna work. It was already fully cranked to the right and the gap was only half of what it should have been. When I set it back to center, the gap didn't change at all. It seems like there's too much play in the pump rod and shortening the rod (by bending it) would be the only way to increase the gap.
 

Bt Doctur

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Aug 29, 2004
Messages
19,480
Re: 1995 3.0 LX Won't Start

If the thermal element is still in working order you should be able to make the choke plate move to the desired position. If you rotate the shell and nothing moves you will have to remove the 3 screws and look inside to check the tang and the element. They do sometimes just break.
 

hopslover

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Mar 25, 2010
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Re: 1995 3.0 LX Won't Start

Thanks Bt Doctur, but as you can see from my original question, I've read that manual. I need help understanding what "tang" they're talking about. I don't want to go bending things I don't need to. Is that the rod end that they're bending?

Thanks.
 

Don S

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Aug 31, 2004
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62,321
Re: 1995 3.0 LX Won't Start

I need help understanding what "tang" they're talking about

Perhaps you should post a page number from BT's manual link so we have some idea where you are reading this. Then we don't have to search every page looking for something to match what you are saying.
 
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