2000 Johnson outboard throttle control hanging

Chuck Gibson

Petty Officer 2nd Class
Joined
Apr 13, 2005
Messages
123
View attachment 396434
My throttle is hanging up in neutral. If I take a screwdriver and gently pry out on the base of it, I can shift it into gear. I can find no identification on it of any kind. This is on a 1999 Lowe FM 160. It looks like I might have to disassemble half of the boat to get behind it. Have any of you guys dealt with this?
Picture to follow...
 

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
Messages
28,074
Look for a set screw on the bottom of the handle. You may need to put it into 3/4 throttle in reverse to get to the set screw.

Also, pull/slide off the plate with the ridges. You should find some wood screws and some machine screws connecting to the back (guts) of the shifter. Clean and grease the components. You may beed someone to hold the shifter guts in place while you install the machine screws.
 

Chuck Gibson

Petty Officer 2nd Class
Joined
Apr 13, 2005
Messages
123
I found this link that kinda helps with the disassembly.
I will follow up with what I found shortly. A thinderstorm is starting and I want to turn off this computer until it passes over...
 

Chuck Gibson

Petty Officer 2nd Class
Joined
Apr 13, 2005
Messages
123
The part number for this control is Evinrude/Johnson #0176917. It is long since obsolete. The years listed for this are 1999-2007, though I found a breakdown drawing of the same animal dated 1993.
After getting it removed from the boat and putting it in a vise, I found that if I pushed and held the neutral detent ball bearing in slightly, it shifted with ease. I disassembled it and found that the "driveshaft and plate" part #0174921 (item #8 in breakdown drawing in following reply post) had the plate broken loose from the driveshaft. I looked at welding it back together due to the fact that it is obsolete and unavailable but realized that the slot in the neutral position was worn out. In other words, it still shifted fine when I pushed and held the ball bearing in slightly. I tried reducing the tension on the bearing but it still would not shift. I basically removed the spring and ball bearing, cleaned, greased and reassembled it. It works like a charm. Of course, without the ball bearing, the shifter will not lock in full speed forward or full speed reverse. (I have never wanted to go full speed in reverse anyway) lol. While cruising the boat at 1/2 - 3/4 throttle, the throttle has always stayed put anyway. When the lever is in neutral, the finger tip handle button keeps it locked into place so I don't have to worry about someone bumping the handle and knocking it into gear. The neutral safety start feature is unaffected so it will not start in gear.
I hope this information can help some of you guys.
Many thanks for all of your help.
I will be back soon withmy next delema...lol
 
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