2000 merc 4.3 w water in engine/ exhaust advice needed!

Pzilly

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Joined
Aug 29, 2019
Messages
13
Hello all,
I need some input, bought a very well cared for 2000 Regal 2760 w twin 4.3 EFI motors, 650 hours all river water usage on original un molested raw water cooled engines, so after 5-6 hours of run time after my purchase I checked the staroard engine and there was of course a lovely milkshake and aprox 1/2 a quart of extra fluid , this was extremely disappointing, mainly because we have been in boat hell this summer, with several boats.

Now I would typically run to head gaskets, but I hear the 4.3 is known for sometimes blowing the intake gasket at the cross over ports, so we changed that out, ran boat twice for 30 min at idle at the dockand then changed oil, last time oil looked great.

Sunday took boat out with my buddy for an 7-8 mile power run, boat ran great, planed easily and ran its normal top speed, RPM, held its normal cruise speed, etc. returned to dock pretty happy until I pulled the dipstick, more milkshake and definitely way to much fluid in the engine probably a quart extra, also noticed there was milk shake on top of the intake manifold, then took off the spark arrestor off and noticed that milkshake was being blown out of the breather hose and some was actually going into the TB. I then did a compression check, one side all cylinders had 150 PSI, the other side was 145-135-140.

So went and ordered new head, intake and exhaust gaskets and figured it was time to do head gaskets. So I stopped today to pick up the gaskets and in my order was a set of riser gaskets, I told the guy that I did not need the riser gaskets as mine were 1 piece, he then said that there was a very high chance that my whole problem was with getting water in my engine as the 1 piece design has been found to fail quite often, and these are 18 years old.

Now having just spent 4k on 2 exhaust manifolds on the x45 ski boat I didn't need to hear this news, so I went to the boat rigged up a fitting to pressure test to test the cooling system, I could only get 8psi in as going to 10psi would pop the test plug, let sit for 20 minutes sprayed soapy water over all hoses and tester and had no signs of air leakage, in 20 minutes gauge did drop slightly down to 7psi but this could be 19 year old hose expansion, or a slight leak in my test set up, but it definitely had no major leak. My mechanic friend stopped to help, took my air compressor and put 15 psi in a few cylinders, all we had was the gauge on the compressor and it off course dropped a little over a few minutes time but at a rate that was consistent with normal ring blow by and drop was very small and we could not hear any air, or even see any when holding a rubber glove over every port, my mechanic friend said to him the problem is not internal based off our snort initial testing .

So boat showed little or no signs at idle with over an hour of run time at the dock, but got severe with power pass, however higher pressures, load and heat could surely elevate any leaks so????

So I am back to these exhaust manifolds, is there any way to test them? typically I would make plates and block off passages, but with the one piece design I am not sure how to block the oval outlet? May try a plumbing test ball but doubt it will hold in an oval, I would love to test and see if this is the problem to salvage our long weekend then replace during off season for peace of mind, but I also want to make sure it still isn't a head gasket which I could change in 2 hours since I already have the EX manifolds pulled off, so question is do I pull apart a motor that is possibly just fine, just to find its the EX manifold, or do I waste the best weekend of the year, drop a grand and get new EX manifolds and then still may end up pulling it all back apart??

Also I am seriously considering buying newer 2 pc risers, but I am nw trying to find reviews on what brand conversion to buy, and also if dry joint is worth it and if so what kit so I don't have to change the y pipe?

I sincerely appreciate any input in advance!
 

Bondo

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Apr 17, 2002
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71,082
So I am back to these exhaust manifolds, is there any way to test them?

Ayuh,..... Welcome Aboard,..... The only test is to pull 'em off, 'n look for rust tracks in the exhaust passages,.....

Do you check the oil level Before yer trips,..??

The level should be higher, if the manifolds are at fault,......

If they leak while runnin', the water is blown out the exhaust,.....

If the leak when not runnin', the water lays on the piston tops, 'n seeps passed the rings, into the base,....

I've seen 3 motors killed by those manifolds,.....
I'd change 'em, before yer's join the scrap motors I've seen,.....
 

Pzilly

Cadet
Joined
Aug 29, 2019
Messages
13
I do check my oil before most trips, water is definitely coming in more under load, we had about an hour of idle dock side run time and oil looked good, so did level, after 7-8 mile run it was at least a quart higher and milkshake city.

thanks!!!!!!!!!!!!!!!!!!!!
 

Rick Stephens

Admiral
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Aug 13, 2013
Messages
6,118
I can't see the manifolds causing water in the oil when running. Ski boat running and stopping all the time, yeah. Cruising, not.
 

Lou C

Supreme Mariner
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Nov 10, 2002
Messages
13,030
We've had this debate with both the OMC and the Merc version of this idea....I was a lucky one...with 3 sets of OMC batwings in salt water, never had water in a cyl, but I never left em on the engine longer than 6 years either....(not sure of the set it came with)….so....when they became NLA...I installed the same exhaust used by OMC/Volvo in their joint venture era...and since Volvo used it from then (94 and up) all the way to the latest cat converter nightmare exhaust ($$$) I was able to get the V/P parts to make the conversion easily with Barr aftermarket Manifolds + Elbows...
In the past...the way I tested my OMC units...was to take em off, prop em up level and fill em with acetone (careful, very flammable)...look for wetness in the exhaust ports...mine lever leaked....but I started to get flaking rust in the upper elbow area.....and I tossed the last pair I had because I was concerned that this rust may spread forward...and drop down into a cyl via an open exhaust valve. So I did the conversion while I was doing my top end overhaul 2 years ago...the Barr manifolds and elbows fit perfect with the V/P exhaust pipes and hoses.....

If I remember right Merc came up with a conversion kit to replace their batwings with a normal 2 piece exhaust without having to change the Y pipe...Hopefully that is still available...or maybe one of the aftermarket companies like Barr makes something for that....

Searching round I found links to a Barr kit that does exactly this...can't post em here but look around...Barr stuff is good quality....price is about a grand for both sides of one engine.....which is a bit less than I paid...to put my system together using Barr aftermarket and V/P original equipment parts...

PS did you check the intake manifold carefully? Specifically the area right under the thermostat...if this rusts through..it can put more water into the oil than the exhaust manifolds because it will be leaking in all the time right in the cam valley....
 
Last edited:

QBhoy

Fleet Admiral
Joined
Mar 10, 2016
Messages
8,348
Hi
Im not sure how you can achieve anything with a pressure test of the cooling system when all in tact. It’s an open system. But anyway.
Yeah your exhaust manifold sounds like it’s gone. More likely on the side with lower compression.
Pull the plugs and look for water droplets. Do both sides if it’s them. It won’t be leaking when you are running. Usually just after you’ve stopped it happens. They drain through the exhaust valves in through cylinders.
They are a consumable part. Especially after 18 years.
If there is any doubt. Take them off and pressure test. Usually quite obvious though.

Other stand out reason for this would be that you jave frost damage from the winter.
 

snoeproe

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Aug 13, 2019
Messages
4
Almost sounds like you have an issue from poor winterizing from the previous winter and perhaps the block and or manifold may have cracked from being frozen.
 

Paulzu

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Oct 22, 2019
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1
Hello, I have the same exact boat/problem. Did you get it figured out? Paul
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
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Hello, I have the same exact boat/problem. Did you get it figured out? Paul

you should start your own thread vs hijacking another.

however if you have the exact same bat-wing exhaust manifolds (AKA - the engine killers), change them to the 2-piece
 
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